No. 23
No. 23, or the cross drum design of boiler, is a development of the Babcock & Wilcox marine boiler, in which the cross drum is used exclusively. The experience of the Glasgow Works of The Babcock & Wilcox, Ltd., with No. 18 proved that proper attention to details of construction would make it a most desirable form of boiler where headroom was limited. A large number of this design have been successfully installed and are giving satisfactory results under widely varying conditions. The cross drum boiler is also built in a vertical header design.
Boilers Nos. 21, 22 and 23, with a few modifications, are now the standard forms. These designs are illustrated, as they are constructed to-day, on pages [48], [52], [54], [58] and [60].
The last step in the development of the water-tube boiler, beyond which it seems almost impossible for science and skill to advance, consists in the making of all pressure parts of the boiler of wrought steel, including sinuous headers, cross boxes, nozzles, and the like. This construction was the result of the demands of certain Continental laws that are coming into general vogue in this country. The Babcock & Wilcox Co. have at the present time a plant producing steel forgings that have been pronounced by the London Engineer to be “a perfect triumph of the forgers’ art”.
The various designs of this all wrought-steel boiler are fully illustrated in the following pages.
[Pg 48]
Wrought-steel Vertical Header Longitudinal Drum Babcock & Wilcox Boiler, Equipped with Babcock & Wilcox Superheater and Babcock & Wilcox Chain Grate Stoker
THE BABCOCK & WILCOX BOILER
The following brief description of the Babcock & Wilcox boiler will clearly indicate the manner in which it fulfills the requirements of the perfect steam boiler already enumerated.
The Babcock & Wilcox boiler is built in two general classes, the longitudinal drum type and the cross drum type. Either of these designs may be constructed with vertical or inclined headers, and the headers in turn may be of wrought steel or cast iron dependent upon the working pressure for which the boiler is constructed. The headers may be of different lengths, that is, may connect different numbers of tubes, and it is by a change in the number of tubes in height per section and the number of sections in width that the size of the boiler is varied.
The longitudinal drum boiler is the generally accepted standard of Babcock & Wilcox construction. The cross drum boiler, though originally designed to meet certain conditions of headroom, has become popular for numerous classes of work where low headroom is not a requirement which must be met.
Forged-steel Drumhead
with Manhole Plate
in Position
LONGITUDINAL DRUM CONSTRUCTION—The heating surface of this type of boiler is made up of a drum or drums, depending upon the width of the boiler extending longitudinally over the other pressure parts. To the drum or drums there are connected through cross boxes at either end the sections, which are made up of headers and tubes. At the lower end of the sections there is a mud drum extending entirely across the setting and connected to all sections. The connections between all parts are by short lengths of tubes expanded into bored seats.
Forged-steel Drumhead
Interior
The drums are of three sheets, of such thickness as to give the required factor of safety under the maximum pressure for which the boiler is constructed. The circular seams are ordinarily single lap riveted though these may be double lap riveted to meet certain requirements of pressure or of specifications. The longitudinal seams are properly proportioned butt and strap or lap riveted joints dependent upon the pressure for which the boilers are built. Where butt strap joints are used the straps are bent to the proper radius in an hydraulic press. The courses are built independently to template and are assembled by an hydraulic forcing press. All riveted holes are punched one-quarter inch smaller than the size of rivets as driven and are reamed to full size after the plates are assembled. All rivets are driven by hydraulic pressure and held until black.
The drumheads are hydraulic forged at a single heat, the manhole opening and stiffening ring being forged in position. Flat raised seats for water column and feed connections are formed in the forging.
All heads are provided with manholes, the edges of which are turned true. The manhole plates are of forged steel and turned to fit manhole opening. These plates are held in position by forged-steel guards and bolts.
