THOMAS SAVERY, 1698.
(30.) The discovery of the method of producing a vacuum by the condensation of steam was reproduced before 1688, by Captain Thomas Savery, to whom a patent was granted in that year for a steam engine to be applied to the raising of water, &c. Savery proposed to combine the machine described by the Marquis of Worcester, with an apparatus for raising water by suction into a vacuum produced by the condensation of steam.
Savery appears to have been ignorant of the publication of Papin, in 1695, and states that his discovery of the condensing principle arises from the following circumstance:—
Having drunk a flask of Florence at a tavern and flung the empty flask on the fire, he called for a basin of water to wash his hands. A small quantity which remained in the flask began to boil and steam issued from its mouth. It occurred to him to try what effect would be produced by inverting the flask and plunging its mouth in the cold water. Putting on a thick glove to defend his hand from the heat, he seized the flask, and the moment he plunged its mouth in the water, the liquid immediately rushed up into the flask and filled it. (21.)
Savery stated that this circumstance immediately suggested to him the possibility of giving effect to the atmospheric pressure by creating a vacuum in this manner. He thought that if, instead of exhausting the barrel of a pump by the usual laborious method of a piston and sucker, it was exhausted by first filling it with steam and then condensing the same steam, the atmospheric pressure would force the water from the well into the pump-barrel and into any vessel connected with it, provided that vessel were not more than about 34 feet above the elevation of the water in the well. He perceived, also, that, having lifted the water to this height, he might use the elastic force of steam in the manner described by the Marquis of Worcester to raise the same water to a still greater elevation, and that the same steam which accomplished this mechanical effect would serve by its subsequent condensation to repeat the vacuum and draw up more water. It was on this principle that Savery constructed the first engine in which steam was ever brought into practical operation.
CHAPTER III.
ENGINES OF SAVERY AND NEWCOMEN.
Savery's Engine. — Boilers and their appendages. — Working apparatus. — Mode of Operation. — Defects of the Engine. — Newcomen and Cawley. — Atmospheric Engine. — Accidental Discovery of Condensation by Jet. — Potter's Discovery of the Method of Working the Valves.
(31.) The steam engine contrived by Savery, like every other which has since been constructed, consists of two parts essentially distinct. The first is that which is employed to generate the steam, which is called the boiler, and the second, that in which the steam is applied as a moving power.
The former apparatus in Savery's engine consists of two strong boilers, sections of which are represented at D and E in [fig. 7].; D the greater boiler, and E the less. The tubes T and T´ communicate with the working apparatus which we shall presently describe. A thin plate of metal R is applied closely to the top of the greater boiler D turning on a centre C, so that by moving a lever applied to the axis C on the outside of the top, the sliding plate R can be brought from the mouth of the one tube to the mouth of the other alternately. This sliding valve is called the regulator, since it is by it that the communications between the boiler and two steam vessels (hereafter described,) are alternately opened and closed, the lever which effects this being constantly wrought by the hand of the attendant.
Two gauge-pipes are represented at G, G´, the use of which is to determine the depth of water in the boiler. One G has its lower aperture a little above the proper depth, and the other G´ a little below it. Cocks are attached to the upper ends G, G´, which can be opened or closed at pleasure. The steam collected in the top of the boiler pressing on the surface of the water forces it up in the tubes G, G´, if their lower ends be immersed. Upon opening the cocks G, G´, if water be forced from them, there is too much water in the boiler, since the mouth of G is below its level. If steam issue from both there is too little water in the boiler, since the mouth of G´ is above its level. But if steam issue from G and water from G´ the water in the boiler is at its proper level. This ingenious contrivance for determining the level of the water in the boiler is the invention of Savery, and is used in many instances at the present day.
The mouth of G should be at a level of a little less than one-third of the whole depth, and the mouth of G´ at a level a little lower than one-third; for it is requisite that about two-thirds of the boiler should be kept filled with water. The tube I forms a communication between the greater boiler D and the lesser or feeding boiler E, descending nearly to the bottom of it. This communication can be opened and closed at pleasure by the cock K. A gauge pipe is inserted similar to G, G´, but extending nearly to the bottom. From this boiler a tube F extends which is continued to a cistern C ([fig. 8].) and a cock is placed at M which, when opened, allows the water from the cistern to flow into the feeding boiler E, and which is closed when that boiler is filled. The manner in which this cistern is supplied will be described hereafter.
Let us now suppose that the principal boiler is filled to the level between the gauge-pipes, and that the subsidiary boiler is nearly full of water, the cock K and the gauge cocks G, G´ being all closed. The fire being lighted beneath D and the water boiled, steam is produced and is transmitted through one or other of the tubes T T´, to the working apparatus. When evaporation has reduced the water in D below the level of G´ it will be necessary to replenish the boiler D. This is effected thus. A fire being lighted beneath the feeding boiler E, steam is produced in it above the surface of the water, which having no escape presses on the surface so as to force it up in the pipe I. The cock K being then opened, the boiling water is forced into the principal boiler D, into which it is allowed to flow until water issues from the gauge cock G´. When this takes place, the cock K is closed, and the fire removed from E until the great boiler again wants replenishing. When the feeding boiler E has been exhausted, it is replenished from the cistern C ([fig. 8].) through the pipe F by opening the cock M.
(32.) We shall now describe the working apparatus in which the steam is used as a moving power.
Let V V´ ([fig. 8].) be two steam vessels communicating by the tubes T T´ (marked by the same letters in [fig. 7].) with the greater boiler D.
Let S be a pipe, called the suction pipe, descending into the well or reservoir from which the water is to be raised, and communicating with each of the steam vessels through tubes D D´ by valves A A´ which open upwards. Let F be a pipe continued from the level of the engine of whatever higher level it is intended to elevate the water. The steam vessels V V´ communicate with the force-pipe F by valves B B´ which open upward, through the tubes E E´. Over the steam vessels and on the force-pipe is placed a small cistern C already mentioned, which is kept filled with cold water from the force-pipe, and from the bottom of which proceeds a pipe terminated with a cock G. This is called the condensing pipe, and can be brought alternately over each steam vessel. From this cistern another pipe communicates with the feeding boiler ([fig. 7].) by the cock M.[7]
The communication of the pipes T T´ with the boiler can be opened and closed, alternately, by the regulator R, ([fig. 7].) already described.
Now suppose the steam vessels and tubes to be all filled with common atmospheric air, and that the regulator be placed so that the communication between the tube T and the boiler be opened, the communication between the other tube T´ and the boiler being closed, steam will flow into V through T. At first, while the vessel V is cold, the steam will be condensed and will fall in drops of water on the bottom and sides of the vessel. The continued supply of steam from the boiler will at length impart such a degree of heat to the vessel V that it will cease to condense it. Mixed with the heated air contained in the vessel V, it will have an elastic force greater than the atmospheric pressure, and will therefore force open the valve B, through which a mixture of air and steam will be driven until all the air in the vessel V will have passed out, and it will contain nothing but the pure vapour of water.
When this has taken place, suppose the regulator be moved so as to close the communication between the tube T and the boiler, and to stop the further supply of steam to the vessel V; and at the same time let the condensing pipe G be brought over the vessel V and the cock opened so as to let a stream of cold water flow upon it. This will cool the vessel V, and the steam with which it is filled will be condensed and fall in a few drops of water, leaving the interior of the vessel a vacuum. The valve B will be kept closed by the atmospheric pressure. But the elastic force of the air between the valve A and the surface of the water in the well or reservoir, will open A, so that a part of this air will rush in (6.) and occupy the vessel V. The air in the suction pipe S, being thus allowed an increased space, will be proportionably diminished in its elastic force (6.), and its pressure will no longer balance that of the atmosphere acting on the external surface L[8] of the water in the reservoir. This pressure will, therefore, force water up in the tube S until its weight, together with the elastic force of the air above it, balances the atmospheric pressure on L (7.). When this has taken place, the water will cease to ascend.
Let us now suppose that, by shifting the regulator, the communication is opened between T and the boiler, so that steam flows again into V. The condensing cock G being removed, the vessel will be again heated as before, the air expelled, and its place filled by the steam. The condensing pipe being again allowed to play upon the vessel V, and the further supply of steam being stopped, a vacuum will be produced in V, and the atmospheric pressure on L will force the water through the valve A into the vessel V, which it will nearly fill, a small quantity of air, however, remaining above it.
Thus far the mechanical agency employed in elevating the water is the atmospheric pressure; and the power of steam is no further employed than in the production of a vacuum. But, in order to continue the elevation of the water through the force-pipe F, above the level of the steam vessel, it will be necessary to use the elastic pressure of the steam. The vessel V is now nearly filled by the water which has been forced into it by the atmosphere. Let us suppose that, the regulator being shifted again, the communication between the tube T and the boiler is opened, the condensing cock removed, and that steam flows into V. At first coming in contact with the cold surface of the water and that of the vessel, it is condensed; but the vessel is soon heated, and the water formed by the condensed steam collects in a sheet or film on the surface of the water in V, so as to form a surface as hot as boiling water.[9] The steam then being no longer condensed, presses on the surface of the water with its elastic force; and when that pressure becomes greater than the atmospheric pressure, the valve B is forced open and the water, issuing through it, passes through E into the force-pipe F; and this is continued until the steam has forced all the water from V, and occupies its place.
The further admission of steam through T is once more stopped by moving the regulator; and the condensing pipe being again allowed to play on V, so as to condense the steam which fills it, produces a vacuum. Into this vacuum, as before, the atmospheric pressure on L will force the water, and fill the vessel V. The condensing pipe being then closed and steam admitted through T, the water in V will be forced by its pressure through the valve B and tube E into F, and so the process is continued.
We have not yet noticed the other steam vessel V´, which as far as we have described, would have remained filled with common atmospheric air, the pressure of which, on the valve A´, would have prevented the water raised in the suction pipe S from passing through it. However, this is not the case; for, during the entire process which has been described in V, similar effects have been produced in V´, which we have only omitted to notice, to avoid the confusion which the two processes might produce. It will be remembered, that after the steam, in the first instance, having flowed from the boiler through T, has blown the air out of V through B, the communication between T and the boiler is closed. Now the same motion of the regulator which closes this opens the communication between T´ and the boiler; for the sliding plate R ([fig. 7].) is moved from the one tube to the other, and at the same time, as we have already stated, the condensing pipe is brought to play on V. While, therefore, a vacuum is being formed in V by condensation, the steam, flowing through T´, blows out the air through B´, as already described in the other vessel V; and, while the air in S is rushing up through A into V followed by the water raised in S by the atmospheric pressure on L, the vessel V´ is being filled with steam, and the air is completely expelled from it.
The communication between T and the boiler is now again opened, and the communication between T´ and the boiler closed by moving the regulator R ([fig. 7].) from the tube T to T´; at the same time the condensing pipe is removed from over V and brought to play upon V´. While the steam once more expels the air from V through B, a vacuum is formed by condensation in V´, into which the water in S rushes through the valve A´. In the mean time V is again filled with steam. The communication between T and the boiler is now closed, and that between T´ and the boiler is opened, and the condensing pipe removed from V´ and brought to play on V. While the steam from the boiler forces the water in V´ through B´ into the force-pipe F, a vacuum is being produced in V into which water is raised by the atmospheric pressure at L.
Thus each of the vessels V V´ is alternately filled from S and the water thence forced into F. The same steam which forces the water from the vessels into F, having done its duty, is condensed, and brings up the water from S by giving effect to the atmospheric pressure.
During this process, two alternate motions or adjustments must be constantly made; the communication between T and the boiler must be opened, and that between T´ and the boiler closed, which is done by one motion of the regulator. The condensing pipe at the same time must be brought from V to play on V´ which is done by the lever placed upon it. Again the communication between T´ and the boiler is to be opened, and that between T and the boiler closed; this is done by moving back the regulator. The condensing pipe is brought from V´ to V by moving back the other lever, and so on alternately.
For the clearness and convenience of description, some slight and otherwise unimportant changes have been made in the position of the parts.[10] A perspective view of this engine is presented in [fig. 9]. The different parts already described will easily be recognised, being marked with the same letters as in [figs. 6, 7].
(33.) In order duly to appreciate the value of improvements, it is necessary first to perceive the defects which these improvements are designed to remove. Savery's steam engine, considering how little was known of the value and properties of steam, and how low the general standard of mechanical knowledge was in his day, is certainly highly creditable to his genius. Nevertheless it had very considerable defects, and was finally found to be inefficient for the most important purposes to which he proposed applying it.
At the time of this invention, the mines in England had greatly increased in depth, and the process of draining them had become both expensive and difficult; so much so, that it was found in many instances that their produce did not cover the cost of working them. The drainage of these mines was the most important purpose to which Savery proposed to apply his steam engine.
It has been already stated, that the pressure of the atmosphere amounts to about 15 lbs. (3.) on every square inch. Now, a column of water, whose base is one square inch, and whose height is 34 feet, weighs about 15lbs. If we suppose that a perfect vacuum were produced in the steam-vessels V V´ ([fig. 8].) by condensation, the atmospheric pressure on L would fail to force up the water, if the height of the top of these vessels exceeded 34 feet. It is plain, therefore, that the engine cannot be more than 34 feet above the water which it is intended to elevate. But in fact it cannot be so much; for the vacuum produced in the steam-vessels V V´ is never perfect. Water, when not submitted to the pressure of the atmosphere, will vaporise at a very low temperature (17.); and it was found that a vapour possessing a considerable elasticity would, notwithstanding the condensation, remain in the vessels V V´ and the pipe S, and would oppose the ascent of the water. In consequence of this, it was found that the engine could never be placed with practical advantage at a greater height than 26 feet above the level of the water to be raised.
(34.) When the water is elevated to the engine, and the steam-vessels filled, if steam be introduced above the water in V, it must first balance the atmospheric pressure, before it can force the water through the valve B. Here, then, is a mechanical pressure of 15lbs. per square inch expended, without any water being raised by it. If steam of twice that elastic force be used, it will elevate a column in F of 34 feet in height; and if steam of triple the force be used, it will raise a column of 68 feet high, which, added to 26 feet raised by the atmosphere, gives a total lift of 94 feet.
In effecting this, steam of a pressure equal to three times that of the atmosphere acts on the inner surface of the vessels V V´. One third of this bursting of the pressure is balanced by the pressure of the atmosphere on the external surface of the vessels; but an effective pressure of 30lbs. per square inch still remains, tending to burst the vessels. It was found, that the apparatus could not be constructed to bear more than this with safety; and, therefore, in practice the lift of such an engine was limited to about 90 perpendicular feet. In order to raise the water from the bottom of the mine by these engines, therefore, it was necessary to place one at every 90 feet of the depth; so that the water raised by one through the first 90 feet should be received in a reservoir, from which it was to be elevated the next 90 feet by another, and so on.
Besides this, it was found that sufficient strength could not be given to those engines, if constructed upon a large scale. They were, therefore, necessarily very limited in their dimensions, and were incapable of raising the water with sufficient speed. Hence arose a necessity for several engines at each level, which greatly enhanced the expense.
(35.) These, however, were not the only defects of Savery's engines. The consumption of fuel was enormous, the proportion of heat wasted being much more than what was used in either forcing up the water, or producing a vacuum. This will be very easily understood by attending to the process of working the engine already described.
When the steam is first introduced from the boiler into the steam-vessels V V´, preparatory to the formation of a vacuum, it is necessary that it should heat these vessels up to the temperature of the steam itself; for until then the steam will be condensed the moment it enters the vessel by the cool surface. All this heat, therefore, spent in raising the temperature of the steam vessels is wasted. Again, when the water has ascended and filled the vessels V V´, and steam is introduced to force this water through B B´ into F, it is immediately condensed by the cold surface in V V´, and does not begin to act until a quantity of hot water, formed by condensed steam, is collected on the surface of the cold water which fills the vessel V V´. Hence another source of the waste of heat arises.
When the steam begins to act upon the surface of the water in V V´, and to force it down, the cold surface of the vessel is gradually exposed to the steam, and must be heated while the steam continues its action; and when the water has been forced out of the vessel, the vessel itself has been heated to the temperature of the steam which fills it, all which heat is dissipated by the subsequent process of condensation. It must thus be evident that the steam used in forcing up the water in F, and in producing a vacuum, bears a very small proportion indeed to what is consumed in heating the apparatus after condensation.
Pl. I.
(36.) There is also another circumstance which increases the consumption of fuel. The water must be forced through b, not only against the atmospheric pressure, but also against a column of 68 feet of water. Steam is therefore required of a pressure of 45lbs. on the square inch. Consequently the water in the boiler must be boiled under this pressure. That this should take place, it is necessary that the water should be raised to a temperature considerably above 212° (17.), even so high as 267°; and thus an increased heat must be given to the boiler. Independently of the other defects, this intense heat weakened and gradually destroyed the apparatus.
Besides the drainage of mines, Savery proposed to apply his steam engine to a variety of other purposes; such as supplying cities with water, forming ornamental waterworks in pleasure grounds, turning mills, &c.
Savery was the first who suggested the method of expressing the power of an engine with reference to that of horses. In this comparison, however, he supposed each horse to work but 8 hours a day, while the engine works for 24 hours. This method of expressing the power of steam engines will be explained hereafter.
(37.) The failure of the engines proposed by Captain Savery in the great work of drainage, from the causes which have been just mentioned and the increasing necessity for effecting this object arising from the circumstance of the large property in mines, which became every year unproductive by it, stimulated the ingenuity of mechanics to contrive some means of rendering those powers of steam exhibited in Savery's engine practically available. Among others, Thomas Newcomen, a blacksmith of Dartmouth, and John Cawley, a plumber of the same place, turned their attention to this inquiry.
Newcomen appears to have resumed the old method of raising the water from the mines by ordinary pumps, but conceived the idea of working these pumps by some moving power less expensive than that of horses. The means whereby he proposed effecting this was by connecting the end of a pump rod D ([fig. 10].), by a chain, with the arch-head A of a working beam A B, playing on an axis C. The other arch-head B of this beam was connected by a chain with the rod E of a solid piston P, which moved air-tight in a cylinder F. If a vacuum be created beneath the piston P, the atmospheric pressure acting upon it will press it down with a force of 15 lbs. per square inch; and the end A of the beam being thus raised, the pump-rod D will be drawn up. If a pressure equivalent to the atmosphere be then introduced below the piston, so as to neutralize the downward pressure, the piston will be in a state of indifference as to rising or falling; and if in this case the rod D be made heavier than the piston and its rod, so as to overcome the friction, &c. it will descend, and elevate the piston again to the top of the cylinder. The vacuum being again produced, another descent of the piston, and consequent elevation of the pump-rod, will take place; and so the process may be continued.
Pl. II.
SAVERY'S STEAM ENGINE
Such was Newcomen's first conception of the atmospheric engine; and the contrivance had much, even at the first view, to recommend it. The power of such a machine would depend entirely on the magnitude of the piston; and being independent of a highly elastic steam, would not expose the materials to the destructive heat which was necessary for working Savery's engine. Supposing a perfect vacuum to be produced under the piston in the cylinder, an effective downward pressure would be obtained, amounting to 15 times as many pounds as there are square inches in the section of the piston.[11] Thus, if the base of the piston were 100 square inches, a pressure equal to 1500lbs. would be obtained.
(38.) In order to accomplish this design, two things were necessary: 1. To make a speedy and effectual vacuum below the piston in the descent; and 2. To contrive a counterpoise for the atmosphere in the ascent.
The condensation of steam immediately presented itself as the most effectual means of accomplishing the former; and the elastic force of the same steam previous to condensation an obvious method of effecting the latter. Nothing now remained to carry the design into execution, but the contrivance of means for the alternate introduction and condensation of the steam; and Newcomen and Cawley were accordingly granted a patent in 1707, in which Savery was united, in consequence of the principle of condensation for which he had previously received a patent being necessary to the projected machine. We shall now describe the atmospheric engine, as first constructed by Newcomen:—
The boiler K is placed over a furnace I, the flue of which winds round it, so as to communicate heat to every part of the bottom of it. In the top, which is hemispherical, two gauge-pipes G G´ are placed, as in Savery's engine, and a puppet valve V, which opens upward, and is loaded at one pound per square inch; so that when the steam produced in the boiler exceeds the pressure of the atmosphere by more than one pound on the square inch, the valve V is lifted, and the steam escapes through it, and continues to escape until its pressure is sufficiently diminished, when the valve V again falls into its seat.
The great steam-tube is represented at S, which conducts steam from the boiler to the cylinder; and a feeding pipe T furnished with a cock, which is opened and closed at pleasure, proceeds from a cistern L to the boiler. By this pipe the boiler may be replenished from the cistern, when the gauge cock G´ indicates that the level has fallen below it. The cistern L is supplied with hot water by means which we shall presently explain.
(39.) To understand the mechanism necessary to work the piston, let us consider how the supply and condensation of steam must be regulated. When the piston has been forced to the bottom of the cylinder by the atmospheric pressure acting against a vacuum, in order to balance that pressure, and enable it to be drawn up by the weight of the pump-rod, it is necessary to introduce steam from the boiler. This is accomplished by opening the cock R in the steam-pipe S. The steam being thus introduced from the boiler, its pressure balances the action of the atmosphere upon the piston, which is immediately drawn to the top of the cylinder by the weight of the pump-rod D. It then becomes necessary to condense this steam, in order to produce a vacuum. To accomplish this the further supply of steam must be cut off, which is done by closing the cock R. The supply of steam from the boiler being thus suspended, the diffusion of cold water on the external surface of the cylinder becomes necessary to condense the steam within it. This was done by enclosing the cylinder within another, leaving a space between them.[12] Into this space cold water is allowed to flow from a cock M placed over it, which is supplied by a pipe from the cistern N. This cistern is supplied with water by a pump O, which is worked by the engine itself, from the beam above it.
The cold water supplied from M, having filled the space between the two cylinders, abstracts the heat from the inner one; and condensing the steam, produces a vacuum, into which the piston is immediately forced by the atmospheric pressure. Preparatory to the next descent, the water which thus fills the space between the cylinders, and which is warmed by the heat it has abstracted from the steam, must be discharged, in order to give room for a fresh supply of cold water from M. An aperture, furnished with a cock, is accordingly provided in the bottom of the cylinder, through which the water is discharged into the cistern L; and being warm, is adapted for the supply of the boiler through T, as already mentioned.
The cock R being now again opened, steam is admitted below the piston, which, as before, ascends, and the descent is again accomplished by opening the cock M, admitting cold water between the cylinders, and thereby condensing the steam below the piston.
The condensed steam, thus reduced to water, will collect in the bottom of the cylinder, and resist the descent of the piston. It is, therefore, necessary to provide an exit for it, which is done by a valve opening outwards into a tube which leads to the feeding cistern L, into which the condensed steam is driven.
That the piston should continue to be air-tight, it was necessary to keep a constant supply of water over it; this was done by a cock similar to M, which allowed water to flow from the pipe M on the piston.
(40.) Soon after the first construction of these engines, an accidental circumstance suggested to Newcomen a much better method of condensation than the effusion of cold water on the external surface of the cylinder. An engine was observed to work several strokes with unusual rapidity, and without the regular supply of the condensing water. Upon examining the piston, a hole was found in it, through which the water, which was poured on to keep it air-tight, flowed, and instantly condensed the steam under it.
On this suggestion Newcomen abandoned the external cylinder, and introduced a pipe H furnished with a cock Q into the bottom of the cylinder, so that on turning the cock the pressure of the water in the pipe H, from the level of the water in the cistern N, would force the water to rise as a jet into the cylinder, and would instantly condense the steam. This method of condensing by a jet formed a very important improvement in the engine, and is the method still used.
(41.) Having taken a general view of the parts of the atmospheric engine, let us now consider more particularly its operation.
When the engine is not working the weight of the pump-rod D draws down the beam A, and draws the piston to the top of the cylinder, where it rests. Let us suppose all the cocks and valves closed, and the boiler filled to the proper depth. The fire being lighted beneath it, the water is boiled until the steam acquires sufficient force to lift the valve V. When this takes place, the engine may be started. For this purpose the regulating valve R is opened. The steam rushes in and is first condensed by the cold cylinder. After a short time the cylinder acquires the temperature of the steam, which then ceases to be condensed, and mixes with the air which filled the cylinder. The steam and heated air, having a greater force than the atmospheric pressure, will open a valve placed at the end X of a small tube in the bottom of the cylinder, and which opens outwards. From this (which is called the blowing valve[13]) the steam and air rush in a constant stream until all the air has been expelled, and the cylinder is filled with the pure vapour of water. This process is called blowing the engine preparatory to starting it.
When it is about to be started, the engine-man closes the regulator R, and thereby suspends the supply of steam from the boiler. At the same time he opens the condensing valve H,[14] and thereby throws up a jet of cold water into the cylinder. This immediately condenses the steam contained in the cylinder, and produces the vacuum. (The atmosphere cannot enter the blowing valve, because it opens outwards, so that no air can enter to vitiate the vacuum.) The atmospheric pressure above the piston now takes effect, and forces it down in the cylinder. The descent being completed, the engine-man closes the condensing valve H, and opens the regulator R. By this means he stops the play of the jet within the cylinder, and admits the steam from the boiler. The first effect of the steam is to expel the condensing water and condensed steam which are collected in the bottom of the cylinder through the tube Y, containing a valve which opens outwards, (called the eduction valve,) which leads to the hot cistern L, into which this water is therefore discharged.
When the steam admitted through R ceases to be condensed, it balances the atmospheric pressure above the piston, and thus permits it to be drawn to the top of the cylinder by the weight of the rod D. This ascent of the piston is also assisted by the circumstance of the steam being somewhat stronger than the atmosphere.
When the piston has reached the top, the regulating valve r is closed, and the condensing valve H opened, and another descent produced as before, and so the process is continued.
The manipulation necessary in working this engine was, therefore, the alternate opening and closing of two valves; the regulating and condensing valves. When the piston reached the top of the cylinder, the former was to be closed, and the latter opened; and, on reaching the bottom, the former was to be opened, and the latter closed.
(42.) From the imperfect attention which even an assiduous attendant could give to the management of these valves, the performance of the engines was very irregular, and the waste of fuel very great, until a boy named Humphrey Potter contrived means of making the engine work its own valves. This contrivance, although made with no other design than the indulgence of an idle disposition, nevertheless constituted a most important step in the progressive improvement of the steam-engine; for by its means, not only the irregularity arising from the negligence of attendants was avoided, but the speed of the engine was doubled.
Potter attached strings to the levers which worked the valves, and carrying these strings to the working beam, fastened them upon it in such a manner that as the beam ascended and descended, it pulled the strings so as to open and close the proper valves with the most perfect regularity and certainty. This contrivance was afterwards much improved by an engineer named Beighton, who attached to the working beam a straight beam called a plug frame, carrying pins which, in the ascent and descent of the beam, struck the levers attached to the valves, and opened and closed them exactly at the proper moment.
The engine thus improved required no other attendance except to feed the boiler occasionally by the cock T, and to attend the furnace.
CHAP. IV.
ENGINE OF JAMES WATT.
Advantages of the Atmospheric Engine over that of Captain Savery. — It contained no new Principle. — Papin's Engine. — James Watt. — Particulars of his Life. — His first conceptions of the means of Economising Heat. — Principle of his projected Improvements.
(43.) Considered practically, the engine described in the last chapter possessed considerable advantages over that of Savery; and even at the present day this machine is not unfrequently used in districts where fuel is very abundant and cheap, the first cost being considerably less than that of a modern engine. The low pressure of the steam necessary to work it rendered the use of the atmospheric engine perfectly safe; there being only a bursting pressure of about 1lb. per inch, while in Savery's there was a bursting pressure amounting to 30lbs. The temperature of the steam not exceeding 216°, did not weaken or destroy the materials; while Savery's engines required steam raised from water at 267°, which in a short time rendered the engine unable to sustain the pressure.
The power of Savery's engines was also very limited, both as to the quantity of water raised, and the height to which it was elevated (34.). On the other hand, the atmospheric engine had no other limit than the dimensions of the piston. In estimating the power of these engines, however, we cannot allow the full atmospheric pressure as an effective force. The condensing water being mixed with the condensed steam, forms a quantity of hot water in the bottom of the cylinder, which, not being submitted to the atmospheric pressure (17.), produces a vapour which resists the descent of the piston. In practice we find that an allowance of at least 3lbs. per square inch should be made for the resistance of this vapour, and 1lb. per square inch for friction, &c.; so that the effective force will be found by subtracting these 4lbs. per square inch from the atmospheric pressure; which, if estimated at 15lbs., leaves an effective working power of about 11lbs. per square inch. This, however, is rather above what is commonly obtained.
Another advantage which this engine has over those of Savery, is the facility with which it might be applied to drive machinery by means of the working beam.
The merit of this engine as an invention, must be ascribed principally to its mechanism and combinations. We find in it no new principle; the agency of atmospheric pressure acting against a vacuum, or a partial vacuum, was long known. The formation of a vacuum by the condensation of steam had been suggested by Papin and Savery, and carried into practical effect by the latter. The mechanical power derivable from the direct pressure of the elastic force of steam was distinctly pointed out by Lord Worcester, and even prior to his time; the boiler, gauge-pipes, and regulator of the atmospheric engine, were evidently borrowed from Savery's engine. The idea of working a piston in a cylinder by the atmospheric pressure against a vacuum below, was suggested by Otto Guericke, an ingenious German philosopher, the inventor of the air-pump, and subsequently by Papin; and the use of a working beam could not have been unknown. Nevertheless, considerable credit must be acknowledged to be due to Newcomen for the judicious combination of those scattered principles. "The mechanism contrived by him," says Tredgold, "produces all the difference between an efficient and inefficient engine, and should be more highly valued than the fortuitous discovery of a new principle." The rapid condensation of steam by the injection of water, the method of clearing the cylinder of air and water after the stroke, are two contrivances not before in use, and which are quite essential to the effective operation of the engine: these are wholly due to Newcomen and his associates.
(44.) The patent of Newcomen was granted in 1705; and in 1707, Papin published a work, entitled "A New Method of raising Water by Fire," in which a steam engine is described, which would scarcely merit notice here but for the contests which have arisen upon the claims of different nations for a share in the invention of the steam engine. The publication of this work of Papin was nine years after Savery's patent, with which he acknowledges himself acquainted, and two years after Newcomen's. The following is a description of Papin's steam engine:—
An oval boiler, A ([fig. 11].), is filled to about two thirds of its entire capacity with water, through a valve B in the top, which opens upwards, and is kept down by a lever carrying a sliding weight. The pressure on the valve is regulated by moving the weight to or from B, like the common steelyard. This boiler communicates with a cylinder, C, by a syphon tube furnished with a stopcock at D. The cylinder C has a valve F in the top, closed by a lever and weight similar to B, and a tube with a stopcock G opening into the atmosphere. In this cylinder is placed a hollow copper piston H, which moves freely in it, and floats upon the water. Another tube forms a communication between the bottom of this cylinder and the bottom of a close cylindrical vessel I, called the air-vessel. In this tube is a valve at K, opening upwards; also a pipe terminated in a funnel, and furnished with a valve L, which opens downwards. From the lower part of the air-vessel a tube proceeds, furnished also with a stopcock M, which is continued to whatever height the water is to be raised.
Water being poured into the funnel, passes through the valve L, which opens downwards; and filling the tube, ascends into the cylinder C, carrying the floating piston H on its surface, and maintains the same level in C which it has in the funnel. In this manner the cylinder C may be filled to the level of the top of the funnel. In this process the cock G should be left open, to allow the air in the cylinder to escape as the water rises.
Let us now suppose that, a fire being placed beneath the boiler, steam is being produced. On opening the cock D, and closing G, the steam, flowing through the syphon tube into the top of the cylinder, presses down the floating piston, and forces the water into the lower tube. The passage at L being stopped, since L opens downwards, the water forces open the valve K, and passes into the air-vessel I. When the piston H has been forced to the bottom of the cylinder, the cock D is closed, and G is opened, and the steam allowed to escape into the atmosphere. The cylinder is then replenished from the funnel as before; and the cock G being closed, and D opened, the process is repeated, and more water forced into the air-vessel I.
By continuing this process, water is forced into the air-vessel, and the air which originally filled that vessel is compressed into the space above the water; and its elastic force increases exactly in the same proportion as its bulk is diminished. (6.) Now, suppose that half of the vessel I has been filled by the water which is forced in, the air above the water being reduced to half its bulk has acquired twice the elastic force, and therefore presses on the surface of the water with twice the pressure of the atmosphere. Again, if two thirds of the air-vessel be filled with water, the air is compressed into one third of its bulk, and presses on the surface of the water with three times the pressure of the atmosphere, and so on.
Pl. III.
Drawn by the Author. Engr. by P. Maverick
Now if the cock M be opened, the pressure of the condensed air will force the water up in the tube N, and it will continue to rise until the column balances the pressure of the condensed air. If, when the water is suspended in the tube, and the cock M open, the vessel I is half filled, the height of the column in N will be 34 feet, because 34 feet of water has a pressure equal to the atmosphere; and this, added to the atmospheric pressure on it, gives a total pressure equal to twice that of the atmosphere, which balances the pressure of the air in I reduced to half its bulk. If two thirds of I be filled with water, a column of 68 feet will be supported in N; for such a column, united with the atmospheric pressure on it, gives a total pressure equal to three times that of the atmosphere, which balances the air in I compressed into one third of its original bulk.
By omitting the principle of condensation, this machine loses 26 feet in the perpendicular lift. But, indeed, in every point of view, it is inferior to the engines of Savery and Newcomen.
(45.) From the construction of the atmospheric engine by Newcomen, in 1705, for about half a century, no very important step had been made in the improvement of the steam engine. During this time the celebrated Smeaton had given much attention to the details of the atmospheric engine, and brought that machine to as high a state of perfection as its principle seemed to admit, and as it has ever since reached.
In the year 1763, James Watt, a name illustrious in the history of mechanical science, commenced his experiments on steam. He was born at Greenock, in the year 1736; and at the age of 16 was apprenticed to a mathematical instrument-maker, with whom he spent four years. At the age of 20 he removed to London, where he still pursued the same trade under a mathematical instrument-maker in that city. After a short time, however, finding his health declining, he returned to Scotland, and commenced business on his own account at Glasgow. In 1757 he was appointed mathematical instrument-maker to the university of Glasgow, where he resided and carried on business.
This circumstance produced an acquaintance between him and the celebrated Dr. Robison, then a student in Glasgow, who directed Watt's attention to the steam engine. In his first experiments he used steam of a high-pressure; but found it attended with so much danger of bursting the boiler, and difficulty of keeping the joints tight, and other objections, that he relinquished the inquiry at that time.
(46.) In the winter of 1763, Watt was employed to repair the model of an atmospheric engine, belonging to the natural philosophy class in the university—a circumstance which again turned his attention to the subject of the steam engine. He found the consumption of steam in working this model so great, that he inferred that the quantity wasted, must have had a very large proportion to that used in working the piston. His first conclusion was, that the material of the cylinder (brass) was too good a conductor of heat, and that much was thereby lost. He made some experiments, accordingly, with wooden cylinders, soaked in linseed oil, which, however, he soon laid aside. Further consideration convinced him that a prodigious waste of steam was essential to the very principle of the atmospheric engine. This will be easily understood.
When the steam has filled the cylinder so as to balance the atmospheric pressure on the piston, the cylinder must have the same temperature as the steam itself. Now, on introducing the condensing jet, the steam mixed with this water forms a mass of hot water in the bottom of the cylinder. This water, not being under the atmospheric pressure, boils at very low temperatures, and produces a vapour which resists the descent of the piston.
The heat of the cylinder itself assists this process; so that in order to produce a tolerably perfect vacuum, it was found necessary to introduce a quantity of condensing water, sufficient to reduce the temperature of the water in the cylinder lower than 100°, and consequently to cool the cylinder itself to that temperature. Under these circumstances, the descent of the piston was found to suffer very little resistance from any vapour within the cylinder: but then on the subsequent ascent, an immense waste of steam ensued; for the steam, on being admitted under the piston, was immediately condensed by the cold cylinder and water of condensation, and this continued until the cylinder became again heated up to 212°, to which point the whole cylinder should be heated before the ascent could be completed. Here, then, was an obvious and an extensive cause of the waste of heat. At every descent of the piston, the cylinder should be cooled below 100°; and at every ascent it should be again heated to 212°. It, therefore, became a question whether the force gained by the increased perfection of the vacuum was adequate to the waste of fuel in producing the vacuum; and it was found, on the whole, more profitable not to cool the cylinder to so low a temperature, and consequently to work with a very imperfect vacuum, and a diminished power.
Watt, therefore, found the engine involved in this dilemma: either much or little condensation-water must be used. If much were used, the vacuum would be perfect; but then the cylinder would be cooled, and would entail an extensive waste of fuel in heating it. If little were used, a vapour would remain, which would resist the descent of the piston, and rob the atmosphere of a part of its power. The great problem then pressed itself on his attention, to condense the steam without cooling the cylinder.
From the small quantity of water in the form of steam which filled the cylinder, and the large quantity of injected water to which this communicated heat, Watt was led to inquire what proportion the bulk of water in the liquid state bore to its bulk in the vaporous state; and also what proportion subsisted between the heat which it contained in these two states. He found by experiment that a cubic inch of water formed about a cubic foot of steam; and that the cubic foot of steam contained as much heat as would raise a cubic inch of water to about 1000°. (15.) This gave him some surprise, as the thermometer indicated the same temperature, 212°, for both the steam and the water from which it was raised. What then became of all the additional heat which was contained in the steam, and not indicated by the thermometer? Watt concluded that this heat must be in some way engaged in maintaining the water in its new form.
Struck with the singularity of this circumstance, he communicated it to Dr. Black, who then explained to Watt his doctrine of latent heat, which he had been teaching for a short time before that, but of which Watt had not previously heard; and thus, says Watt, "I stumbled upon one of the material facts on which that theory is founded."
(47.) Watt now gave his whole mind to the discovery of a method of "condensing the steam without cooling the cylinder." The idea occurred to him of providing a vessel separate from the cylinder, in which a constant vacuum might be sustained. If a communication could be opened between the cylinder and this vessel, the steam, by its expansive property, would rush from the cylinder to this vessel, where, being exposed to cold, it would be immediately condensed, the cylinder meanwhile being sustained at the temperature of 212°.
This happy conception formed the first step of that brilliant career which has immortalized the name of Watt, and which has spread his fame to the very skirts of civilization. He states, that the moment the notion of "separate condensation" struck him, all the other details of his improved engine followed in rapid and immediate succession, so that in the course of a day his invention was so complete that he proceeded to submit it to experiment.
His first notion was, as we have stated, to provide a separate vessel, called a condenser, having a pipe or tube communicating with the cylinder. This condenser he proposed to keep cold by being immersed in a cistern of cold water, and by providing a jet of cold water to play within it. When the communication with the cylinder is opened, the steam, rushing into the condenser, is immediately condensed by the jet and the cold surface. But here a difficulty presented itself, viz. how to dispose of the condensing water, and condensed steam, which would collect in the bottom of the condenser. But besides this, a quantity of air or permanent uncondensible gas would collect from various sources. Water in its ordinary state always holds more or less air in combination with it: the air thus combined with the water in the boiler passes through the tubes and cylinder with the steam, and would collect in the condenser. Air also would enter in combination with the condensing water, which would be set free by the heat it would receive from admixture with the steam. The air proceeding from these sources would, as Watt foresaw, accumulate in the condenser, even though the water might be withdrawn from it, and would at length resist the descent of the piston. To remedy this he proposed to form a communication between the bottom of the condenser and a pump which he called the AIR PUMP, so that the water and air which might be collected in the condenser would be drawn off; and it was easy to see how this pump could be worked by the machine itself. This constituted the second great step in the invention.
To make it air-tight in the cylinder, it had been found necessary to keep a quantity of water supplied above the piston. In the present case, any of this water which might escape through the piston, or between it and the cylinder, would boil, the cylinder being kept at 212°; and would thus, by the steam it would produce, vitiate the vacuum. To avoid this inconvenience, Watt proposed to lubricate the piston, and keep it air-tight, by employing melted wax and tallow.
Another inconvenience was still to be removed. On the descent of the piston, the air which must then enter the cylinder would lower its temperature; so that upon the next ascent, some of the steam which would enter it would be condensed, and hence would arise a source of waste. To remove this difficulty, Watt proposed to close the top of the cylinder altogether by an air-tight and steam-tight cover, allowing the piston-rod to play through a hole furnished with a stuffing-box, and to press down the piston by steam instead of the atmosphere.
This was the third step in this great invention, and one which totally changed the character of the machine. It now became really a steam engine in every sense; for the pressure above the piston was the elastic force of steam, and the vacuum below it was produced by the condensation of steam; so that steam was used both directly and indirectly as a moving power; whereas, in the atmospheric engine, the indirect force of steam only was used, being adopted merely as an easy method of producing a vacuum.
The last difficulty respecting the economy of heat which remained to be removed, was the circumstance of the cylinder being liable to be cooled on the external surface by the atmosphere. To obviate this, he first proposed casing the cylinder in wood, that being a substance which conducted heat slowly. He subsequently, however, adopted a different method, and inclosed one cylinder within another, leaving a space between them, which he kept constantly supplied with steam. Thus the inner cylinder was kept continually at the temperature of the steam which surrounded it. The outer cylinder was called the jacket.[15]
(48.) Watt computed that in the atmospheric engine three times as much heat was wasted in heating the cylinder, &c. as was spent in useful effect. And, as by the improvements proposed by him nearly all this waste was removed, he contemplated, and afterwards actually effected, a saving of three fourths of the fuel.
The honour due to Watt for his discoveries is enhanced by the difficulties under which he laboured from contracted circumstances at the time he made them. He relates, that when he was endeavouring to determine the heat consumed in the production of steam, his means did not permit him to use an efficient and proper apparatus, which would have been attended with expense; and it was by experiments made with apothecaries' phials, that he discovered the property already mentioned, which was one of the facts on which the doctrine of latent heat was founded.
A large share of the merit of Watt's discoveries has, by some writers, been attributed to Dr. Black, to whose instructions on the subject of latent heat it is said that Watt owed the knowledge of those facts which led to his improvements. Such, however, was not the case; and the mistake arose chiefly from some passages respecting Watt in the works of Dr. Robison, in one of which he states that Watt had been a pupil and intimate friend of Dr. Black; and that he attended two courses of his lectures at college in Glasgow. Such, however, was not the case; for "Unfortunately for me," says Watt in a letter to Dr. Brewster, "the necessary avocations of my business prevented me from attending his or any other lectures at college. In further noticing Dr. Black's opinion, that his fortunate observation of what happens in the formation and condensation of elastic vapour 'has contributed in no inconsiderable degree to the public good, by suggesting to my friend Mr. Watt of Birmingham, then of Glasgow, his improvements on the steam-engine,' it is very painful for me to controvert any opinion or assertion of my revered friend; yet, in the present case, I find it necessary to say, that he appears to me to have fallen into an error. These improvements proceeded upon the established fact, that steam was condensed by the contact of cold bodies, and the later known one, that water boiled at heats below 100°, and consequently that a vacuum could not be obtained unless the cylinder and its contents were cooled every stroke below the heat."
CHAPTER V.
WATT'S SINGLE-ACTING STEAM ENGINE.
Expansive Principle applied. — Failure of Roebuck, and Partnership with Bolton. — Patent extended to 1800. — Counter. — Difficulties in getting the Engines into use.
(49.) The first machine in which Watt realised the conceptions which we mentioned in the last chapter, is that which was afterwards called his Single-acting Steam Engine. We shall now describe the working apparatus in this machine.
The cylinder is represented at C ([fig. 12].)—in which the piston P moves steam-tight. It is closed at the top, and the piston-rod being very accurately turned, runs in a steam-tight collar B furnished with a stuffing-box, and constantly supplied with melted tallow or wax. Through a funnel in the top of the cylinder, melted grease flows upon the piston so as to maintain it steam-tight. Two boxes A A, containing the valves for admitting and withdrawing the steam, connected by a tube of communication T, are attached to the cylinder; the action of these valves will be presently described. Below the cylinder, placed in a cistern of cold water, is a close cylindrical vessel D, called the condenser, communicating with the cylinder by a tube T´, leading to the lower valve-box A. In the side of this condenser is inserted a tube, the inner end of which is pierced with holes like the rose of a watering-pot; and a cock E in the cold cistern is placed on the outside, through which, when open, the water passing, rises in a jet on the inside.
The tube S, which conducts steam from the boiler, enters the top of the upper valve-box at F. Immediately under it is placed a valve G, which is opened and closed by a lever or rod G´. This valve, when open, admits steam to the top of the piston, and also to the tube T, which communicates between the two valve-boxes, and when closed suspends the admission of steam. There are two valves in the lower box, one H in the top worked by the lever H´, and one I in the bottom worked by the lever I´. The valve H, when open, admits steam to pass from the cylinder above the piston, by the tube T, to the cylinder below the piston, the valve I being supposed in this case to be closed. This valve I, when open, (the valve H being closed,) admits steam to pass from below the cylinder through T´ to the condenser. This steam, entering the condenser, meets the jet, admitted to play by the valve E, and is condensed.
The valve G is called the upper steam valve; H, lower steam valve; I, the exhausting-valve; and E, the condensing valve. Let us now consider how these valves must be worked in order to produce the alternate ascent and descent of the piston.
It is in the first place necessary that all the air which fills the cylinder, tubes, and condenser should be expelled. To accomplish this it is only necessary to open at once the valves G, H, and I. The steam then rushing from F through the valve G will pass into the upper part of the cylinder, and through the tube T and the valve H into the lower part, and also through the valve I into the condenser. After the steam ceases to be condensed by the cold of the apparatus, it will rush out mixed with air through the valve M, which opens outward; and this will continue until all the air has been expelled, and the apparatus filled with pure steam. Then suppose all the valves again closed. The cylinder both above and below the piston is filled with steam; and the steam which filled the condenser being cooled by the cold surface, a vacuum has been produced in that vessel.
The apparatus being in this state, let the upper steam valve G, the exhausting-valve I, and the condensing valve E be opened. Steam will thus be admitted through G to press on the top of the piston; and this steam will be prevented from circulating to the lower part of the cylinder by the lower steam-valve H being closed. Also the steam which filled the cylinder below the piston rushes through the open exhausting-valve I to the condenser, where it meets the jet allowed to play by the open condensing valve E. It is thus instantly condensed, and a vacuum is left in the cylinder below the piston. Into this vacuum the piston is pressed without resistance by the steam which is admitted through G. When the piston has thus been forced to the bottom of the cylinder, let the three valves G, I, and E, which were before opened, be closed, and let the lower steam-valve H be opened. The effects of this change are easily perceived. By closing the upper steam-valve G, the further admission of steam to the apparatus is stopped. By closing the exhausting-valve I, all transmission of steam from the cylinder to the condenser is stopped. Thus the steam which is in the cylinder, valve-boxes, and tubes is shut up in them, and no more admitted, nor any allowed to escape. By closing the condensing valve E, the play of the jet in the condenser is suspended.
Previously to opening the valve H, the steam contained in the apparatus was confined to the part of the cylinder above the piston and the tube T and the valve-box A. But on opening this valve, the steam is allowed to circulate above and below the piston; and in fact through every part included between the upper steam valve G, and the exhausting-valve I. The same steam circulating on both sides, the piston is thus equally pressed upward and downward.
In this case there is no force tending to retain the piston at the bottom of the cylinder except its own weight. Its ascent is produced in the same manner as the ascent of the piston in the atmospheric engine. The piston-rod is connected by chains G to the arch-head of the beam, and the weight of the pump-rod R, or any other counterpoise acting on the chains suspended from the other arch-head, draws the piston to the top of the cylinder.
When the piston has arrived at the top of the cylinder, suppose the three valves G, I, and E to be again opened, and H closed. Steam passes from the steam-pipe F through the upper steam-valve G to the top of the piston, and at the same time the steam which filled the cylinder below the piston is drawn off through the open exhausting-valve I into the condenser, where it is condensed by the jet allowed to play by the open condensing valve E. The pressure of the steam above the piston then forces it without resistance into the vacuum below it, and so the process is continued.
It should be remembered, that of the four valves necessary to work the piston, three are to be opened the moment the piston reaches the top of the cylinder, and the fourth is to be closed; and on the piston arriving at the bottom of the cylinder, these three are to be closed and the fourth opened. The three valves which are thus opened and closed together are the upper steam-valve, the exhausting-valve, and the condensing valve. The lower steam-valve is to be opened at the same instant that these are closed, and vice versâ. The manner of working these valves we shall describe hereafter.
The process which has just been described, if continued for any considerable number of reciprocations of the piston, would be attended with two very obvious effects which would obstruct and finally destroy the action of the machine. First, the condensing water and condensed steam would collect in the condenser D, and fill it; and secondly, the water in the cistern in which the condenser is placed would gradually become heated, until at last it would not be cold enough to condense the steam when introduced in the jet. Besides this, it will be recollected that water boils in a vacuum at a very low temperature (17); and, therefore, the hot water collected in the bottom of the condenser would produce steam which, rising into the cylinder through the exhausting-valve, would resist the descent of the piston, and counteract the effects of the steam above it. A further disadvantage arises from the air or other permanently elastic fluid which enters in combination with the water, both in the boiler and condensing jet, and which is disengaged by its own elasticity.
To remove these difficulties, a pump is placed near the condenser communicating with it by a valve M, which opens from the condenser into the pump. In this pump is placed a piston which moves air-tight, and in which there is a valve N, which opens upwards. Now suppose the piston at the bottom of the pump. As it rises, since the valve in it opens upwards, no air can pass down through it, and consequently it leaves a vacuum below it. The water and any air which may be collected in the condenser open the valve M, and pass into the lower part of the pump from which they cannot return in consequence of the valve M opening outwards. On the descent of the pump-piston, the fluids which occupy the lower part of the pump, force open the piston-valve N; and passing through it, get above the piston, from which their return is prevented by the valve N. In the next ascent, the piston lifts these fluids to the top of the pump, whence they are discharged through a conduit into a small cistern B by a valve K which opens outwards. The water which is thus collected in B is heated by the condensed steam, and is reserved in B, which is called the hot well for feeding the boiler, which is effected by means which we shall presently explain. The pump which draws off the hot water and air from the condenser is called the air-pump.
(50.) We have not yet explained the manner in which the valves and the air-pump piston are worked. The rod Q of the latter is connected with the working beam, and the pump is therefore wrought by the engine itself. It is not very material to which arm of the beam it is attached. If it be on the same side of the centre of the beam with the cylinder, it rises and falls with the steam-piston; but if it be on the opposite side, the pump-piston rises when the steam-piston falls, and vice versâ. In the single-engine there are some advantages in the latter arrangement. As the steam-piston descends, the steam rushes into the condenser, and the jet is playing; and this, therefore, is the most favourable time for drawing out the water and condensed steam from the condenser by the ascent of the pump-piston, since by this means the descent of the steam-piston is assisted; an effect which would not be produced if the steam-piston and pump-piston descended together.
With respect to the method of opening and closing the valves, it is evident that the three valves which are simultaneously opened and closed may be so connected as to be worked by the same lever. This lever may be struck by a pin fixed upon the rod Q of the air-pump, so that when the pistons have arrived at the top of the cylinders the pin strikes the lever and opens the three valves. A catch or detent is provided for keeping them open during the descent of the piston, from which they are disengaged in a similar manner on the arrival of the piston at the bottom of the cylinder, and they close by their own weight.
In exactly the same way the lower steam-valve is opened on the arrival of the piston at the bottom of the cylinder, and closed on its arrival at the top by the action of a pin placed on the piston-rod of the air-pump.
(51.) Soon after the invention of these engines, Watt found that in some instances inconvenience arose from the too rapid motion of the steam-piston at the end of its stroke, owing to its being moved with an accelerated motion. This was owing to the uniform action of the steam-pressure upon it: for upon first putting it in motion at the top of the cylinder, the motion was comparatively slow; but from the continuance of the same pressure the velocity with which the piston descended was continually increasing, until it reached the bottom of the cylinder, where it acquired its greatest velocity. To prevent this, and to render the descent as nearly as possible uniform, it was proposed to cut off the steam before the descent was completed, so that the remainder might be effected merely by the expansion of the steam which was admitted to the cylinder. To accomplish this, he contrived, by means of a pin on the rod of the air-pump, to close the upper steam-valve when the steam-piston had completed one-third of its entire descent, and to keep it closed during the remainder of the descent, and until the piston again reached the top of the cylinder. By this arrangement the steam pressed the piston with its full force through one-third of the descent, and thus put it into motion; during the other two thirds the steam thus admitted acted merely by its expansive force, which became less in exactly the same proportion as the space given to it by the descent of the piston increased. Thus, during the last two thirds of the descent the piston is urged by a gradually decreasing force, which in practice was found just sufficient to sustain in the piston a uniform velocity.
(52.) We have already mentioned the difficulty arising from the water in the cistern, in which the condenser and air-pump are placed, becoming heated, and the condensation therefore being imperfect. To prevent this, a waste-pipe is placed in this cistern, from which the water is continually discharged, and a pump L (called the cold-water-pump) is worked by the engine itself, which raises a supply of cold water and sends it through a pipe in a constant stream into the cold cistern. The waste-pipe, through which the water flows from the cistern, is placed near the top of it, since the heated water, being lighter than the cold, remains on the top. Thus the heated water is continually flowing off, and a constant stream of cold water supplied. The piston-rod of the cold-water-pump is attached to the beam (by which it is worked), usually on the opposite side from the cylinder.
Another pump O (called the hot-water-pump) enters the hot well B; and raising the water from it, forces it through a tube to the boiler for the purpose of feeding it. The manner in which this is effected will be more particularly described hereafter. A part of the heat which would otherwise be lost, is thus restored to the boiler to assist in the production of fresh steam. We may consider a portion of the heat to be in this manner circulating continually through the machine. It proceeds from the boiler in steam, works the piston, passes into the condenser, and is reconverted into hot water; thence it is passed to the hot well, from whence it is pumped back into the boiler, and is again converted into steam, and so proceeds in constant circulation.
From what has been described, it appears that there are four pistons attached to the great beam and worked by the piston of the steam-cylinder. On the same side of the centre with the cylinder is the piston-rod of the air-pump, and on the opposite side are the piston-rods of the hot-water pump and the cold-water-pump; and lastly, at the extremity of the beam opposite to that at which the steam-piston works, is the piston of the pump to be wrought by the engine.
(53.) The position of these piston-rods with respect to the centre of the beam depends on the play necessary to be given to the piston. If the play of the piston be short, its rod will be attached to the beam near the centre; and if longer, more remote from the centre. The cylinder of the air-pump is commonly half the length of the steam-cylinder, and its piston-rod is attached to the beam at the point exactly in the middle between the end of the beam and the centre. The hot-water pump not being required to raise a considerable quantity of water, its piston requires but little play, and is therefore placed near the centre of the beam, the piston-rod of the cold-water pump being farther from the centre.
(54.) It appears to have been about the year 1763, that Watt made these improvements in the steam engine, and constructed a model which fully realized his expectations. Either from want of influence or the fear of prejudice and opposition, he did not make known his discovery or attempt to secure it by a patent at that time. Having adopted the profession of a land surveyor, his business brought him into communication with Dr. Roebuck, at that time extensively engaged in mining speculations, who possessed some command of capital, and was of a very enterprising disposition. By Roebuck's assistance and countenance, Watt erected an engine of the new construction at a coal mine on the estate of the Duke of Hamilton, at Kinneil near Burrowstoness. This engine being a kind of experimental one, was improved from time to time as circumstances suggested, until it reached considerable perfection. While it was being erected, Watt in conjunction with Roebuck applied for and obtained a patent to secure the property in the invention. This patent was enrolled in 1769, six years after Watt invented the improved engine.
Watt was now preparing to manufacture the new engines on an extensive scale, when his partner Roebuck suffered a considerable loss by the failure of a mining speculation in which he had engaged, and became involved in embarrassments, so as to be unable to make the pecuniary advances necessary to carry Watt's designs into execution. Again disappointed, and harassed by the difficulties which he had to encounter, Watt was about to relinquish the further prosecution of his plans, when Mr. Matthew Bolton, a gentleman who had established a factory at Birmingham a short time before, made proposals to purchase Dr. Roebuck's share in the patent, in which he succeeded; and in 1773, Watt entered into partnership with Bolton.
His situation was now completely changed. Bolton was not only a man of extensive capital, but also of considerable personal influence, and had a disposition which led him, from taste, to undertakings which were great and difficult, and which he prosecuted with the most unremitting ardency and spirit. "Mr. Watt," says Playfair, "was studious and reserved, keeping aloof from the world; while Mr. Bolton was a man of address, delighting in society, active, and mixing with people of all ranks with great freedom, and without ceremony. Had Mr. Watt searched all Europe, he probably would not have found another person so fitted to bring his invention before the public, in a manner worthy of its merit and importance; and although of most opposite habits, it fortunately so happened that no two men ever more cordially agreed in their intercourse with each other."
The delay in the progress of the manufacture of engines occasioned by the failure of Dr. Roebuck was such, that Watt found that the duration of his patent would probably expire before he would even be reimbursed the necessary expenses attending the various arrangements for the manufacture of the engines. He therefore, with the advice and influence of Bolton, Roebuck, and other friends, in 1775, applied to parliament for an extension of the terms of his patent, which was granted for 25 years from the date of his application, so that his exclusive privilege should expire in 1800.
An engine was now erected at Soho (the name of Bolton's factory) as a specimen for the examination of mining speculators, and the engines were beginning to come into demand. The manner in which Watt chose to receive remuneration from those who used his engines was as remarkable for its ingenuity as for its fairness and liberality. He required that one-third of the saving of coals effected by his engines, compared with the atmospheric engines hitherto used, should be paid to him, leaving the benefit of the other two-thirds to the public. Accurate experiments were made to ascertain the saving of coals; and as the amount of this saving in each engine depended on the length of time it was worked, or rather on the number of descents of the piston, Watt invented a very ingenious method of determining this. The vibrations of the great working beam were made to communicate with a train of wheelwork, in the same way as those of a pendulum communicate with the work of a clock. Each vibration of the beam moved one tooth of a small wheel, and the motion was communicated to a hand or index, which moved on a kind of graduated plate like the dial plate of a clock. The position of this hand marked the number of vibrations of the beam. This apparatus, which was called the counter, was locked up and secured by two different keys, one of which was kept by the proprietor, and the other by Bolton and Watt, whose agents went round periodically to examine the engines, when the counters were opened by both parties and examined, and the number of vibrations of the beam determined, and the value of the patent third found.[16]
Notwithstanding the manifest superiority of these engines over the old atmospheric engines; yet such were the influence of prejudice and the dislike of what is new, that Watt found great difficulties in getting them into general use. The comparative first cost also probably operated against them; for it was necessary that all the parts should be executed with great accuracy, which entailed proportionally increased expense. In many instances they felt themselves obliged to induce the proprietors of the old atmospheric engines to replace them by the new ones, by allowing them in exchange an exorbitant price for the old engines; and in some cases they were induced to erect engines at their own expense, upon an agreement that they should only be paid if the engines were found to fulfil the expectations, and brought the advantages which they promised. It appeared since, that Bolton and Watt had actually expended a sum of nearly 50,000l. on these engines before they began to receive any return. When we contemplate the immense advantages which the commercial interests of the country have gained by the improvements in the steam engine, we cannot but look back with disgust at the influence of that fatal prejudice which opposes the progress of improvement under the pretence of resisting innovation. It would be a problem of curious calculation to determine what would have been lost to the resources of this country, if chance had not united the genius of such a man as Watt with the spirit, enterprise, and capital, of such a man as Bolton! The result would reflect little credit on those who think novelty alone a sufficient reason for opposition.
CHAPTER VI.
DOUBLE-ACTING STEAM ENGINE.
The Single-Acting Engine unfit to impel Machinery. — Various contrivances to adapt it to this purpose. — Double-Cylinder. — Double-Acting Cylinder. — Various mode of connecting the Piston with the Beam. — Rack and Sector. — Double Chain. — Parallel Motion. — Crank. — Sun and Planet Motion. — Fly Wheel. — Governor.
In the atmospheric engine of Newcomen, and in the improved steam engine of Watt, described in the last chapter, the action of the moving power is an intermitting one. While the piston descends, the moving power is in action, but its action is suspended during the ascent. Thus the opposite or working end of the beam can only be applied in cases where a lifting power is required. This action is quite suitable to the purposes of pumping, which was the chief or only object to which the steam engine had hitherto been applied. In a more extended application of the machine, this intermission of the moving power and its action taking place only in one direction would be inadmissible. To drive the machinery generally employed in manufactures a constant and uniform force is required; and to render the steam engine available for this purpose, it would be necessary that the beam should be driven by the moving power as well in its ascent as in its descent.
When Watt first conceived the notion of extending the application of the engine to manufactures generally, he proposed to accomplish this double action upon the beam by placing a steam cylinder under each end of it, so that while each piston would be ascending, and not impelled by the steam, the other would be descending, being urged downwards by the steam above it acting against the vacuum below. Thus, the power acting on each during the time when its action on the other would be suspended, a constant force would be exerted upon the beam, and the uniformity of the motion would be produced by making both cylinders communicate with the same boiler, so that both pistons would be driven by steam of the same pressure. One condenser might also be used for both cylinders, so that a similar vacuum would be produced under each.
This arrangement, however, was soon laid aside for one much more simple and obvious. This consisted in the production of exactly the same effect by a single cylinder in which steam was introduced alternately above and below the piston, being at the same time withdrawn by the condenser at the opposite side. Thus the piston being at the top of the cylinder, steam is introduced from the boiler above it, while the steam in the cylinder below it is drawn off by the condenser. The piston, therefore, is pressed from above into the vacuum below, and descends to the bottom of the cylinder. Having arrived there, the top of the cylinder is cut off from all communication with the boiler; and, on the other hand, a communication is opened between it and the condenser. The steam which has pressed the piston down is therefore drawn off by the condenser, while a communication is opened between the boiler and the bottom of the cylinder, so that steam is admitted below the piston: the piston, thus pressed from below into the vacuum above, ascends, and in the same way the alternate motion is continued. Such is the principle of what is called the Double-acting Steam Engine, in contradistinction to that described in the last chapter, in which the steam acts only above the piston while a vacuum is produced below it.
It is evident that, in the arrangement now described, the condenser must be in constant action: while the piston is descending the condenser must draw off the steam below it, and while it is ascending, it must draw off the steam above it. As steam, therefore, must be constantly drawn into the condenser, the jet of cold water which condenses the steam must be kept constantly playing. This jet, therefore, will not be worked by the valve alternately opening and closing, as in the single engine, but will be worked by a cock, the opening of which will be adjusted according to the quantity of cold water necessary to condense the steam. When the steam is used at a low pressure, and, therefore, in a less compressed state, less condensing water would be necessary than when it is used at a higher pressure and in a more compressed state. In the one case, therefore, the condensing cock would be less open than in the other. Again, the quantity of condensing water must vary with the speed of the engine, because the greater the speed of the engine, the more rapidly will the steam flow from the cylinder into the condenser; and, as the same quantity of steam requires the same quantity of condensing water, the supply of the condensing water must be proportional to the speed of the engine. In the double-acting engine, then, the jet cock is regulated by a lever or index which moves upon a graduated arch, and which is regulated by the engineer according to the manner in which the engine works.
This change in the action of the steam upon the piston rendered it necessary to make a corresponding change in the mechanism by which the piston-rod was connected with the beam. In the single acting engine, the piston-rod pulled the end of the beam down during the descent, and was pulled up by it in the ascent. The connection by which this action was transmitted between the beam and piston was, as we have seen, a flexible chain passing from the end of the piston and playing upon the arch-head of the beam. Now, where the mechanical action to be transmitted is a pull, and not a push, a flexible chain, or cord, or strap, is always sufficient; but if a push or thrust is required to be transmitted, then the flexibility of the medium of mechanical communication afforded by a chain, renders it inapplicable. In the double-acting engine, during the descent, the piston-rod still pulls the beam down, and so far a chain connecting the piston-rod with the beam would be sufficient to transmit the action of the one to the other; but in the ascent the beam no longer pulls up the piston-rod, but is pushed up by it. A chain from the piston-rod to the arch-head, as described in the single acting engine, would fail to transmit this force. If such a chain were used with the double engine, where there is no counter weight on the opposite end of the beam, the consequence would be, that in the ascent of the piston the chain would slacken, and the beam would still remain depressed. It is therefore necessary that some other mechanical connection be contrived between the piston-rod and the beam, of such a nature that in the descent the piston-rod may pull the beam down, and may push it up in the ascent.
Watt first proposed to effect this by attaching to the end of the piston-rod a straight rack, faced with teeth, which should work in corresponding teeth raised on the arch-head of the beam as represented in [fig. 13]. If his improved steam engines required no further precision of operation and construction than the atmospheric engines, this might have been sufficient; but in these engines it was indispensably necessary that the piston-rod should be guided with a smooth and even motion through the stuffing-box in the top of the cylinder, otherwise any shake or irregularity would cause it to work loose in the stuffing-box, and either to admit the air, or to let the steam escape. In fact, it was necessary to turn these piston-rods very accurately in the lathe, so that they may work with sufficient precision in the cylinder. Under these circumstances, the motion of the rack and toothed arch-head were inadmissible, since it was impossible by such means to impart to the piston-rod that smooth and equable motion which was requisite. Another contrivance which occurred to Watt was, to attach to the top of the piston-rod a bar which should extend above the beam, and to use two chains or straps, one extending from the top of the bar to the lower end of the arch-head, and the other from the bottom of the bar to the upper end of the arch-head. By such means the latter strap would pull the beam down when the piston would descend, and the former would pull the beam up when the piston would ascend. These contrivances, however, were superseded by the celebrated mechanism, since called the Parallel Motion, one of the most ingenious mechanical combinations connected with the history of the steam engine.
It will be observed that the object was to connect by some inflexible means the end of the piston-rod with the extremity of the beam, and so to contrive the mechanism, that while the end of the beam would move alternately up and down in a circle, the end of the piston-rod connected with the beam should move exactly up and down in a straight line. If the end of the piston-rod were fastened upon the end of the beam by a pivot without any other connexion, it is evident that, being moved up and down in the arch of a circle, it would be bent to the left and the right alternately, and would consequently either be broken, or would work loose in the stuffing box. Instead of connecting the end of the rod immediately with the end of the beam by a pivot, Watt proposed to connect them by certain moveable rods so arranged that, as the end of the beam would move up and down in the circular arch, the rods would so accommodate themselves to that motion, that the end connected with the piston-rod should not be disturbed from its rectilinear course.
To accomplish this, he conceived the notion of connecting three rods in the following manner:—A B and C D ([fig. 14].), are two rods or levers turning on fixed pivots or centres at A and C. A third rod, B D, is connected with them by pivots placed at their extremities, B and D, and the lengths of the rods are so adjusted that when A B and C D are horizontal, B D shall be perpendicular or vertical, and that A B and C D shall be of equal lengths. Now, let a pencil be imagined to be placed at P, exactly in the middle of the rod B D: if the rod A B be caused to move up and down like the beam of the steam engine in the arch represented in the figure, it is clear, from the mode of their connexion, that the rod C D will be moved up and down in the other arch. Now Watt conceived that, under such circumstances, the pencil P would be moved up and down in a perpendicular straight line.
However difficult the first conception of this mechanism may have been, it is easy to perceive why the desired effect will be produced by it. When the rod A B rises to the upper extremity of the arch, the point B departs a little to the right; at the same time, the point D is moved a little to the left. Now the extremities of the rod B D being thus at the same time, carried slightly in opposite directions, the pencil in the middle of it will ascend directly upwards; the one extremity of the rod having a tendency to draw it as much to the right as the other has to draw it to the left. In the same manner, when the rod A B moves to the lower extremity of the arch, the rod C D will be likewise moved to the lower extremity of its arch. The point B is thus transferred a little to the right, and the point D to the left; and, for the same reason as before, the point P in the middle will move neither to the right nor to the left, but straight downwards.[17]
Now Watt conceived that his object would be attained if he could contrive to make the beam perform the part of A B in [fig. 14]., and to connect with it other two rods, C D and D B, attaching the end of the piston to the middle of the rod D B. The practical application of this principle required some modification, but is as elegant as the notion itself is ingenious.
The apparatus adopted for carrying it into effect is represented on the arm which works the piston in [fig. 15]. The beam, moving on its axis C, every point in its arm moves in the arc of a circle of which C is the centre. Let B be the point which divides the arm A C into equal parts, A B and B C; and let D E be a straight rod equal in length to C B, and playing on the fixed centre or pivot D. The end E of this rod is connected by a straight bar, E B, with the point B, by pivots at B and E on which the rod B E plays freely. If the beam be supposed to move alternately on its axis C, the point B will move up and down in a circular arc, of which C is the centre, and at the same time the point E will move in an equal circular arc round the point D as a centre. According to what we have just explained, the middle point F of the rod B E will move up and down in a straight line.
Also, let a rod, A G, equal in length to B E, be attached to the end A of the beam by a pivot on which it moves freely, and let its extremity G be connected with E by a rod, G E, equal in length to A B, and playing on pivots at G and E.
By this arrangement the joint A G being always parallel to B E, the three points C, A, and G will be in circumstances precisely similar to the points C, B, and F, except that the system C A G will be on a scale of double the magnitude of C B F: C A being twice C B, and A G twice B F, it is clear, then, that whatever course the point F may follow, the point G must follow a similar line,[18] but will move twice as fast. But, since the point F has been already shown to move up and down in a straight line, the point G must also move up and down in a straight line, but of double the length.[19]
By this arrangement the pistons of both the steam cylinder and air-pump are worked; the rod of the latter being attached to the point F, and that of the former to the point G.
This beautiful contrivance, which is incontestably one of the happiest mechanical inventions of Watt, affords an example with what facility the mind of a mere mechanician can perceive, as it were instinctively, a result to obtain which by strict reasoning would require a very complicated mathematical analysis. Watt, when asked, by persons whose admiration was justly excited by this invention, to what process of reasoning he could trace back his discovery, replied that he was aware of none; that the conception flashed upon his mind without previous investigation, and so as to excite in himself surprise at the perfection of its action; and that on looking at it for the first time, he experienced all that pleasurable sense of novelty which arises from the first contemplation of the results of the invention of others.
This and the other inventions of Watt seem to have been the pure creations of his natural genius, very little assisted by the results of practice, and not at all by the light of education. It does not even appear that he was a dexterous mechanic; for he never assisted in the construction of the first models of his own inventions. His dwelling-house was two miles from the factory, to which he never went more than once in a week, and then did not stay half an hour.
(a) However beautiful and ingenious in principle the parallel motion may be, it has recently been shown in the United States that much simpler means are sufficient to subserve the same purpose. In the engines constructed recently, under the direction of Mr. R. L. Stevens, a substitute for the parallel motion has been introduced that performs the task equally well, and is much less complex. On the head of the piston-rod a bar is fixed, at right angles to it, and to the longitudinal section of the engine. The ends of this bar work in guides formed of two parallel and vertical bars of iron, by which the upper end of the piston-rod is constrained to move in a straight line. The cross-bar that moves in the guides is connected with the end of the working beam by an inflexible bar, having a motion on two circular gudgeons, one of which is in the working beam, the other in the cross-bar. This is therefore free to accommodate itself to the changes in the respective position of the piston-rod and working beam, and yet transmits the power exerted by the steam upon the former whether it be ascending or descending, to the latter and through it to the other parts of the machine.—A. E.
(b) The most improved form of Watt's engine was reached by successive additions to the old atmospheric engine of Newcomen and Cawley. Hence, the working-beam, derived from the pump brake of that engine, always formed a part; and the parallel motion, or some equivalent contrivance was absolutely necessary. In many American engines, and particularly in those used in steam boats, the working beam is no longer used for the purpose of transmitting motion to the machinery. This is effected by applying a bar, called the cross-head, at right angles to the upper ends of the piston-rod. The ends of the cross-head work in iron guides, adapted to a gallows-frame of wood. On each side of the cylinder, connecting rods are applied, which take hold of the cranks of the shafts of the water-wheel. Two other connecting rods give motion to a short beam, which works the air and supply pumps.
The working beam is also suppressed in engines which work horizontally. The connecting rod is in them merely a jointed prolongation of the piston-rod, extending to the crank, whose axis lies in the same horizontal plane with and at right angles to the axis of the cylinder.—A. E.
(55.) A perfect motion being thus obtained of conveying the alternate motion of the piston to the working beam, the use of a counterpoise to lift the piston was discontinued, and the beam was made to balance itself exactly on its centre. The next end to be obtained was to adapt the reciprocating motion of the working end of the beam to machinery. The motion most generally useful for this purpose is one of continued rotation. The object, therefore, was by the alternate motion of the end of the beam to transmit to a shaft or axis a continued circular motion. In the first instance, Watt proposed effecting this by a crank, connected with the working end of the beam by a metal connector or rod.
Let K be the centre or axis, or shaft by which motion is given to the machinery, and to which rotation is to be imparted by the beam C H. On the axle K, suppose a lever, K I, fixed, so that when K I is turned round the centre K, the wheel must be turned with it. Let a connector or rod, H I, be attached to the points H and I, playing freely on pivots or joints. As the end H is moved upwards and downwards, the lever K I is turned round the centre K, so as to give a continued rotatory motion to the shaft which revolves on that centre. The different positions which the connector and lever K I assume in the different parts of a revolution are represented in [fig. 16].
(56.) This was the first method which occurred to Watt for producing a continued rotatory motion by means of the vibrating motion of the beam, and is the method now universally used. A workman, however, from Mr. Watt's factory, who was aware of the construction of a model of this, communicated the method to Mr. Washborough of Bristol, who anticipated Watt in taking out a patent; and although it was in his power to have disputed the patent, yet rather than be involved in litigation, he gave up the point, and contrived another way of producing the same effect, which he called the sun and planet wheel, and which he used until the expiration of Washborough's patent, when the crank was resumed.
The toothed wheel B ([fig. 17].) is fixed on the end of the connector, so that it does not turn on its axis. The teeth of this wheel work in those of another wheel, A, which is the wheel to which rotation is to be imparted, and which is turned by the wheel B revolving round it, urged by the rod H I, which receives its motion from the working-beam. The wheel A is called the sun-wheel, and B the planet-wheel, from the obvious resemblance to the motion of these bodies.
This contrivance, although in the main inferior to the more simple one of the crank, is not without some advantages; among others, it gives to the sun-wheel double the velocity which would be communicated by the simple crank, for in the simple crank one revolution only on the axle is produced by one revolution of the crank, but in the sun and planet-wheel two revolutions of the sun-wheel are produced by one of the planet-wheel; thus a double velocity is obtained from the same motion of the beam. This will be evident from considering that when the planet-wheel is in its highest position, its lowest tooth is engaged with the highest tooth of the sun-wheel; as the planet-wheel passes from the highest position, its teeth drive those of the sun-wheel before them, and when it comes into the lowest position, the highest tooth of the planet-wheel is engaged with the lowest of the sun-wheel: but then half of the sun-wheel has rolled off the planet-wheel, and, therefore, the tooth which was engaged with it in its higher position, must now be distant from it by half the circumference of the wheel, and must therefore be again in the highest position, so that while the planet-wheel has been carried from the top to the bottom, the sun-wheel has made a complete revolution. A little reflection, however, on the nature of the motion, will render this plainer than any description can. This advantage of giving an increased velocity, may be obtained also by the simple crank, by placing toothed wheels on its axle. Independently of the greater expense attending the construction of the sun and planet-wheel, its liability to go out of order, and the rapid wear of the teeth, and other objections, rendered it decidedly inferior to the crank, which has now entirely superseded it.
(58.) Whether the simple crank or the sun and planet wheel be used, there still remains a difficulty of a peculiar nature attending the continuance of the rotatory motion. There are two positions in which the engine can give no motion whatever to the crank. These are when the end of the beam, the axle of the crank, and the pivot which joins the connector with the crank, are in the same straight line. This will be easily understood. Suppose the beam, connector, and crank to assume the position represented in [fig. 15]. If steam urge the piston downwards, the point H and the connector H I will be drawn directly upwards. But it must be very evident that in the present situation of the connector H I, and the lever I K, the force which draws the point I in the direction I K can have no effect whatever in turning I K round the centre K, but will merely exert a pressure on the axle or pivots of the wheel.
Again, suppose the crank and connector to be in the position H I K ([fig. 16].), the piston being consequently at the bottom of the cylinder. If steam now press the piston upwards, the pivot H and the connector H I will be pressed downwards, and this pressure will urge the crank I K in the direction I K. It is evident that such a force cannot turn the crank round the centre K, and can be attended with no other effect than a pressure on the axle or pivots of the wheel.
Hence in these two positions, the engine can have no effect whatever in turning the crank. What, then, it may be asked, extricates the machine from this mechanical dilemma in which it is placed twice in every revolution, on arriving at those positions in which the crank escapes the influence of the power? There is a tendency in bodies, when once put in motion, to continue that motion until stopped by some opposing force, and this tendency carries the crank out of those two critical situations. The velocity which is given to it, while it is under the influence of the impelling force of the beam, is retained in a sufficient degree to carry it through that situation in which it is deserted by this impelling force. Although the rotatory motion intended to be produced by the crank is, therefore, not absolutely destroyed by this circumstance, yet it is rendered extremely irregular, since, in passing through the two positions already described, where the machine loses its power over the crank, the motion will be very slow, and, in the positions of the crank most remote from these, where the power of the beam upon it is greatest, the motion will be very quick. As the crank revolves from each of those positions where the power of the machine over it is greatest, to where that power is altogether lost, it is continually diminished, so that, in fact, the crank is driven by a varying power, and therefore produces a varying motion. This will be easily understood by considering the successive positions of the crank and connector represented in [fig. 16].
This variable motion becomes particularly objectionable when the engine is employed to drive machinery. To remove this defect, we have recourse to the property of bodies just mentioned, viz. their tendency to retain a motion which is communicated to them. A large metal wheel called a fly-wheel is placed upon the axis of the crank ([fig. 15].), and is turned by it. The effect of this wheel is to equalize the motion communicated by the action of the beam on the crank, that action being just sufficient to sustain in the fly-wheel a uniform velocity, and the tendency of this wheel to retain the velocity it receives, renders its rotation sufficiently uniform for all practical purposes.
This uniformity of motion, however, will only be preserved on two conditions; first, that the supply of steam from the boiler shall be uniform; and secondly, that the machine have always the same resistance to overcome or be loaded equally. If the supply of steam from the boiler to the cylinder be increased, the motion of the piston will be rendered more rapid, and, therefore, the revolution of the fly-wheel will also be more rapid, and, on the other hand, a diminished supply of steam will retard the fly-wheel. Again, if the resistance or load upon the engine be diminished, the supply of steam remaining the same, the velocity will be increased, since a less resistance is opposed to the energy of the moving power; and, on the other hand, if the resistance or load be increased, the speed will be diminished, since a greater resistance will be opposed to the same moving power. To insure a uniform velocity, in whatever manner the load or resistance may be changed, it is necessary to proportion the supply of steam to the resistance, so that, upon the least variation in the velocity, the supply of steam will be increased or diminished, so as to keep the engine going at the same rate.
(59.) One of the most striking and elegant appendages of the steam engine is the apparatus contrived by Watt for effecting this purpose. An apparatus, called a regulator or governor, had been long known to mill-wrights for rendering uniform the action of the stones in corn-mills, and was used generally in machinery. Mr. Watt contrived a beautiful application of this apparatus for the regulation of the steam engine. In the pipe which conducts steam from the boiler to the cylinder he placed a thin circular plate, so that when placed with its face presented towards the length of the pipe, it nearly stopped it, and allowed little or no steam to pass to the cylinder, but when its edge was placed in the direction of the pipe, it offered no resistance whatever to the passage of the steam. This circular plate, called the throttle valve, was made to turn on a diameter as an axis, passing consequently through the centre of the tube, and was worked by a lever outside the tube. According to the position given to it, it would permit more or less steam to pass. If the valve be placed with its edge nearly in the direction of the tube, the supply of steam is abundant; if it be placed with its face nearly in the direction of the tube, the supply of steam is more limited, and it appears that, by the position given to this valve, the steam may be measured in any quantity to the cylinder.
At first it was proposed that the engine-man should adjust this valve with his hand; when the engine was observed to increase its speed too much, he would check the supply of steam by partially closing the valve; but if, on the other hand, the motion was too slow, he would open the valve and let in a more abundant supply of steam. Watt, however, was not content with this, and desired to make the engine itself discharge this task with more steadiness and regularity than any attendant could, and for this purpose he applied the governor already alluded to.
This apparatus is represented in [fig. 15].; L is a perpendicular shaft or axle to which a wheel, M, with a groove is attached. A strap or rope, which is rolled upon the axle of the fly-wheel, is passed round the groove in the wheel M, in the same manner as the strap acts in a turning lathe. By means of this strap the rotation of the fly-wheel will produce a rotation of the wheel M and the shaft L, and the speed of the one will always increase or diminish in the same proportion as the speed of the other. N, N are two heavy balls of metal placed at the ends of rods, which play on an axis fixed on the revolving shaft at O, and extend beyond the axis to Q Q. Connected with these by joints at Q Q are two other rods, Q R, which are attached to a broad ring of metal, moving freely up and down the revolving shaft. This ring is attached to a lever whose centre is S, and is connected by a series of levers with the throttle-valve T. When the speed of the fly-wheel is much increased, the spindle L is whirled round with considerable rapidity, and by their natural tendency[20] the balls N N fly from the centre. The levers which play on the axis O, by this motion, diverge from each other, and thereby depress the joints Q Q, and draw down the joints R, and with them the ring of metal which slides upon the spindle. By these means the end of the lever playing on S is depressed, and the end V raised, and the motion is transmitted to the throttle-valve, which is thereby partially closed, and the supply of steam to the cylinder checked. If, on the contrary, the velocity of the fly-wheel be diminished, the balls will fall towards the axis, and the opposite effects ensuing, the supply of steam will be increased, and the velocity restored.
Pl. IV.
WATT'S SINGLE ACTING STEAM ENGINE.
Drawn by the Author.
The peculiar beauty of this apparatus is, that in whatever position the balls settle themselves, the velocity with which the governor revolves must be the same,[21] and in this, in fact, consists its whole efficacy as a regulator. Its regulating power is limited, and it is only small changes of velocity that it will correct. It is evident that such a velocity as, on the one hand, would cause the balls to fly to the extremity of their play, or, on the other, would cause them to fall down on their rests, would not be influenced by the governor.
We have thus described the principal parts of the double-acting steam engine. The valves and the methods of working them have been reserved for the next chapter, as they admit of considerable variety, and will be better treated of separately. We have also reserved the consideration of the boiler, which is far from being the least interesting part of the modern steam engine, for a future chapter.
CHAPTER VII.
DOUBLE-ACTING STEAM ENGINE
(continued.)
On the Valves of the Double-Acting Steam Engine. — Original Valves. — Spindle Valves. — Sliding Valve. — D Valve. — Four-Way Cock.
(60.) The various improvements described in the last chapter were secured to Watt by patent in the year 1782. The engine now acquired an enlarged sphere of action; for its dominion over manufactures was decided by the fly-wheel, crank, and governor. By means of these appendages, its motions were regulated with the most delicate precision; so that while it retained a power whose magnitude was almost unlimited, that power was under as exact regulation as the motion of a time-piece. There is no species of manufacture, therefore, to which this machine is not applicable, from the power which spins the finest thread, or produces the most delicate web, to that which is necessary to elevate the most enormous weights, or overcome the most unlimited resistances. Although it be true, that in later times the steam engine has received many improvements, some of which are very creditable to the invention and talents of their projectors, yet it is undeniable that all its great and leading perfections, all those qualities by which it has produced such wonderful effects on the resources of these countries, by the extension of manufactures and commerce,—those qualities by which its influence is felt and acknowledged in every part of the civilized globe, in increasing the happiness, in multiplying the enjoyments, and cheapening the pleasures of life,—that these qualities are due to the predominating powers of one man, and that man one who possessed neither the influence of wealth, rank, nor education, to give that first impetus which is so often necessary to carry into circulation the earlier productions of genius.
The method of working the valves of the double-acting steam engine, is a subject which has much exercised the ingenuity of engineers, and many elegant contrivances have been suggested, some of which we shall now proceed to describe. But even in this the invention of Watt has anticipated his successors; and the contrivances suggested by him are those which are now almost universally used.
In order perfectly to comprehend the action of the several systems of valves which we are about to describe, it will be necessary distinctly to remember the manner in which the steam is to be communicated to the cylinder, and withdrawn from it. When the piston is at the top of the cylinder, the steam below it is to be drawn off to the condenser, and the steam from the boiler is to be admitted above it. Again, when it has arrived at the bottom of the cylinder, the steam above is to be drawn off to the condenser, and the steam from the boiler is to be admitted below it.
In the earlier engines constructed by Watt, this was accomplished by four valves, which were opened and closed in pairs. Valve boxes were placed at the top and bottom of the cylinder, each of which communicated by tubes both with the steam-pipe from the boiler and the condenser. Each valve-box accordingly contained two valves, one to admit steam from the steam-pipe to the cylinder, and the other to allow that steam to pass into the condenser. Thus each valve-box contained a steam valve and an exhausting valve. The valves at the top of the cylinder are called the upper steam valve and the upper exhausting-valve, and those at the bottom, the lower steam valve and the lower exhausting-valve. In [fig. 15]. A´ is the upper steam valve, which, when open, admits steam above the piston; B´ is the upper exhausting-valve, which, when open, draws off the steam from the piston to the condenser. C´ is the lower steam valve, which admits steam below the piston; and D´, the lower exhausting-valve, which draws off the steam from below the piston to the condenser.
Now, suppose the piston to be at the top of the cylinder, the cylinder below it being filled with steam, which has just pressed it up. Let the upper steam valve A´, and the lower exhausting-valve D´ be opened, and the other two valves closed. The steam which fills the cylinder below the piston will immediately pass through the valve D´ into the condenser, and a vacuum will be produced below the piston. At the same time, steam is admitted from the steam-pipe through the valve A´ above the piston, and its pressure will force the piston to the bottom of the cylinder. On the arrival of the piston at the bottom of the cylinder, the upper steam valve A´, and lower exhausting-valve D´, are closed; and the lower steam valve C´, and upper exhausting-valve B´ are opened. The steam which fills the cylinder above the piston now passes off through B´ into the condenser, and leaves a vacuum above the piston. At the same time, steam from the boiler is admitted through the lower steam valve C´, below the piston, so that it will press the piston to the top of the cylinder; and so the process is continued.
It appears, therefore, that the upper steam valve, and the lower exhausting-valve, must be opened together, on the arrival of the piston at the top of the cylinder. To effect this, one lever, E´, is made to communicate by jointed rods with both these valves, and this lever is moved by a pin placed on the piston-rod of the air-pump; and such a position may be given to this pin as to produce the desired effect exactly at the proper moment of time. In like manner, another lever, F´, communicates by jointed rods with the upper exhausting valve and lower steam valve, so as to open them and close them together; and this lever, in like manner, is worked by a pin on the piston-rod of the air-pump.
(61.) This method of connecting the valves, and working them, has been superseded by another, for which Mr. Murray of Leeds obtained a patent, which was, however, set aside by Messrs. Bolton and Watt, who showed that they had previously practised it. This method is represented in [figs. 18, 19]. The stems of the valves are perpendicular, and move in steam-tight sockets in the top of the valve-boxes. The stem of the upper steam valve A is a tube through which the stem of the upper exhausting-valve B passes, and in which it moves steam-tight; both these stems moving steam-tight through the top of the valve-box. The lower steam valve C, and exhausting-valve D, are similarly circumstanced; the stem of the former being a tube through which the stem of the latter passes. The stems of the upper steam valve and lower exhausting-valve are then connected by a rod, E; and those of the upper exhausting-valve and lower steam valve by another rod, F. These rods, therefore, are capable of moving the valves in pairs, when elevated and depressed. The motion which works the valves is, however, not communicated by the rod of the air-pump, but is received from the axis of the fly-wheel. This axis works an apparatus called an eccentric; the principle which regulates the motion of this may be thus explained:—
D E ([figs. 20, 21].) is a circular metallic ring, the inner surface of which is perfectly smooth. This ring is connected with a shaft, F B, which communicates motion to the valves by levers which are attached to it at B. A circular metallic plate is fitted in the ring so as to be capable of turning within it, the surfaces of the ring and plate which are in contact being smooth and lubricated with oil or grease. This circular plate revolves, but not on its centre. It turns on an axis C, at some distance from its centre A; the effect of which, evidently, is that the ring within which it is turned is moved alternately in opposite directions, and through a space equal to twice the distance (C A) of the axis of the circular plate from the common centre of it and the ring. The eccentric in its two extreme positions is represented in [figs. 20, 21]. The plate and ring D E are placed on the axis of the fly-wheel, or on the axis of some other wheel which is worked by the fly-wheel. So that the motion of continued rotation in the fly-wheel is thus made to produce an alternate motion in a straight line in the shaft F B. This rod is made to communicate by levers with the rods E and F ([figs. 18, 19].), which work the valves in such a manner, that, when the eccentric is in the position [fig. 20]., one pair of valves are opened, and the other pair closed; and when it is brought to the position [fig. 21]., the other pair are opened and the former closed and so on. It is by means of such an apparatus as this that the valves are worked almost universally at present.
The piston being supposed to be at the top of the cylinder ([fig. 18].), and the rod E raised, the valves A and D are opened, and B and C closed. The steam enters from the steam-pipe at an aperture immediately above the valve A, and, passing through the open valve, enters the cylinder above the piston. At the same time, the steam which is below the piston, and which has just pressed it up, flows through the open valve D, and through a tube immediately under it to the condenser. A vacuum being thus produced below the piston, and steam pressure acting above it, it descends; and when it arrives at the bottom of the cylinder ([fig. 19].) the rod F is drawn down, and the valves A and D fall into their seats, and at the same time the rod F is raised, and the valves B and C are opened. Steam is now admitted through an aperture above the valve C, and passes below the piston, while the steam above it passes through the open valve B into a tube immediately under it, which leads to the condenser. A vacuum being thus produced above the piston, and steam pressure acting below it, the piston ascends, and thus the alternate ascent and descent is continued by the motion communicated to the rods E F from the fly-wheel.
Pl. V.
WATT'S DOUBLE-ACTING STEAM ENGINE.
Pl. VI.
Drawn by the Author. Engr. by Peter Maverick
(c) An improvement has been made in the United States in the mode of working the puppet valve. It consists in placing them by pairs in two different vertical planes instead of one. The rods then work through four separate stuffing boxes, and the necessity of making two of them hollow cylinders is avoided.—A. E.
(62.) There are various other contrivances for regulating the circulation of steam through the cylinder. In [figs. 22, 23]. is represented a section of a slide valve suggested by Mr. Murray of Leeds. The steam-pipe from the boiler enters the valve-box D E at S. Curved passages, A A, B B, communicate between this valve-box and the top and bottom of the cylinder; and a fourth passage leads to the tube C, which passes to the condenser. A sliding piece within the valve-box opens a communication alternately between each end of the cylinder and the tube C, which leads to the condenser. In the position of the apparatus in [fig. 22]. steam is passing from the steam-pipes, through the curved passage A A above the piston, and at the same time the steam below the piston is passing through the passage B B into the tube C, and thence to the condenser. A vacuum is thus formed below the piston, and steam is introduced above it. The piston, therefore, descends; and when it arrives at the bottom of the cylinder, the slide is moved into the position represented in [fig. 23]. Steam now passes from S through B B below the piston, and the steam above it passes through A A and C to the condenser. A vacuum is thus produced above the piston, and steam pressure is introduced below it, and the piston ascends; and in this way the motion is continued.
The slide is moved by a lever, which is worked by the eccentric from the fly-wheel.
(63.) Watt suggested a method of regulating the circulation of steam, which is called the D valve, from the resemblance which the horizontal section of the valve has to the letter D. This method, which is very generally used, is represented in section in [figs. 24, 25]. Steam from the boiler enters through S. A rod of metal connects two solid plugs, A B, which move steam-tight in the passage D. In the position of the apparatus represented in [fig. 24]. the steam passes from S through the passage D, and enters the cylinder above the piston; while the steam below the piston passes through the open passage by the tube C to the condenser. A vacuum is thus formed below the piston, while the pressure of steam is introduced above it, and it accordingly descends. When it has arrived at the bottom of the cylinder, the plugs A B are moved into the position in [fig. 25]. Steam now passing from S through D, enters the cylinder below the piston; while the steam which is above the piston, and has just pressed it down, passes through the open passage into the condenser. A vacuum is thus produced above the piston, and the steam pressure below forces it up. When it has arrived at the top of the cylinder, the position of the plugs A B is again changed to that represented in [fig. 24]., and a similar effect to that already described is produced, and the piston is pressed down; and so the process is continued.
The plugs A B, and the rod which connects them, are moved up and down by proper levers, which receive their motion from the eccentric.
This contrivance is frequently modified, by conducting the steam from above the piston to the condenser, through a tube in the plugs A B, and their connecting rod. In [figs. 26, 27]. a tube passes through the plugs A B and the rod which joins them. In the position [fig. 26]. steam entering at S passes through the tube to the cylinder above the piston, while the steam below the piston passes through C into the condenser. A vacuum being thus made below the piston, and steam pressing above it, it descends; and when it has arrived at the bottom of the cylinder, the position of the plugs A B and the tube is changed to that represented at [fig. 27]. The steam now entering at S passes to the cylinder below the piston, while the steam above the piston passes through C into the condenser. A vacuum is thus produced above the piston, and steam pressure introduced below it, so that it ascends. When it has arrived at the top of the cylinder, the plugs are moved into the position represented in [fig. 26]., and similar effects being produced, the piston again descends; and so the motion is continued.
The motion of the sliding tube may be produced as in the former contrivances, by the action of the eccentric. It is also sometimes done by a bracket fastened on the piston-rod of the air-pump. This bracket, in the descent of the piston, strikes a projection on the valve-rod, and drives it down; and in the ascent meets a similar projection, and raises it.
(64.) Another method, worthy of notice for its elegance and simplicity, is the four-way cock. A section of this contrivance is given in [figs. 28, 29].: C T S B are four passages or tubes; S leads from the boiler, and introduces steam; C, opposite to it, leads to the condenser; T is a tube which communicates with the top of the cylinder; and B one which communicates with the bottom of the cylinder. These four tubes communicate with a cock, which is furnished with two curved passages, as represented in the figures; and these passages are so formed, that, according to the position given to the cock, they may be made to open a communication between any two adjacent tubes of the four just mentioned. When the cock is placed as in [fig. 28]. communication is opened between the steam-pipe and the top of the cylinder by one of the curved passages, and between the condenser and the bottom of the cylinder by the other curved passage. In this case the steam passes from below the piston to the condenser, leaving a vacuum under it, and steam is introduced from the boiler above the piston. The piston therefore descends; and when it has arrived at the bottom of the cylinder, the position of the cock is changed to that represented in [fig. 29]. This change is made by turning the cock through one fourth of an entire revolution, which may be done by a lever moved by the eccentric, or by various other means. One of the curved passages in the cock now opens a communication between the steam-pipe and the bottom of the cylinder; while the other opens a communication between the condenser and the top of the cylinder. By these means, the steam from the boiler is introduced below the piston, while the steam above the piston is drawn off to the condenser. A vacuum being thus made above the piston, and steam introduced below it, it ascends; and when it has arrived at the top of the cylinder, the cock being moved back, it resumes the position in [fig. 28]., and the same consequences ensue, the piston descends; and so the process is continued. In [figs. 30, 31]. the four-way cock with the passages to the top and bottom of the cylinder is represented on a larger scale.
This beautiful contrivance is not of late invention. It was used by Papin, and is also described by Leupold in his Theatrum Machinarum, a work published about the year 1720, in which an engine is described acting with steam of high pressure, on a principle which we shall describe in a subsequent chapter.
The four-way cock is liable to some practical objections. The quantity of steam which fills the tubes between the cock and the cylinder, is wasted every stroke. This objection, however, also applies to the sliding valve ([figs. 22, 23].), and to the sliding tube or D valves ([figs. 24, 25, 26, 27].). In fact, it is applicable to every contrivance in which means of shutting off the steam are not placed at both top and bottom of the cylinder. Besides this, however, the various passages and tubes cannot be conveniently made large enough to supply steam in sufficient abundance; and consequently it becomes necessary to produce steam in the boiler of a more than ordinary strength to bear the attenuation which it suffers in its passage through so many narrow tubes.
Pl. VII.
Drawn by the Author. Engr. by Peter Maverick
One of the greatest objections, however, to the use of the four-way cock, particularly in large engines, is its unequal wear. The parts of it near the passages having smaller surfaces, become more affected by the friction, and in a short time the steam leaks between the cock and its case, and becomes wasted, and tends to vitiate the vacuum. These cocks are seldom used in condensing engines, except they be small engines, but are frequently adopted in high-pressure steam-engines; for in these the leakage is not of so much consequence, as will appear hereafter.
CHAPTER VIII.
BOILER AND ITS APPENDAGES.—FURNACE.
The Boiler and its Appendages. — Level Gauges. — Feeding Apparatus. — Steam Gauge. — Barometer Gauge. — Safety Valves. — Self-regulating Damper. — Edelcrantz's Valve. — Furnace. — Self-consuming Furnace. — Brunton's Self-regulating Furnace. — Oldham's Modification.
(65.) The regular action of a steam engine, as well as the economy of fuel, depends in a great degree on the construction of the boiler or apparatus for generating the steam. The boiler may be conceived as a great magazine of steam for the use of the engine; and care must be taken not only that a sufficient quantity be always ready for the supply of the machine, but also that it shall be of the proper quality; that is, that its pressure shall not exceed that which is required, nor fall short of it. Precautions should, therefore, be taken that the production of steam should be exactly proportioned to the work to be done, and that the steam so produced shall be admitted to the cylinder in the same proportion.
To accomplish this, various contrivances, eminently remarkable for their ingenuity, have been resorted to, and which we shall now proceed to describe.
(d) It may be premised that boilers have been made of various figures, each having its own peculiar advantages and defects. That which possesses the greatest degree of strength, is one of the shape of a cylinder. This form was originally introduced by Oliver Evans, in the United States. It will have its entire superiority when the fire is made beneath it in a furnace of masonry. But this method is not applicable to steam boats or locomotive engines. In these instances the weight of the separate furnace is an objection; when, therefore, this form is applied in them, the fire is usually made in a chamber of cylindric shape, within the boiler, and the smoke is conveyed to the chimney by flues, which pass through the water. These flues have, in some cases, been reduced to the size of small tubes, and of this method an example will be found in a subsequent part of this work.—A. E.
(66.) Different methods have been, from time to time, suggested for indicating the level of the water in the boiler. We have already mentioned the two gauge-pipes used in the earlier steam engines ([31].); and which are still generally continued. There are, however, some other methods which merit our attention.
A weight, F ([fig. 32].), half immersed in the water in the boiler, is supported by a wire, which, passing steam-tight through a small hole in the top, is connected by a flexible string or chain passing over a wheel, W, with a counterpoise, A, which is just sufficient to balance F, when half immersed. If F be raised above the water, A being lighter, will no longer balance it, and F will descend, pulling up A, and turning the wheel W. If, on the other hand, F be plunged deeper in the water, A, will more than balance it, and will pull it up. So that the only position in which F and A will balance each other is when F is half immersed. The wheel W is so adjusted, that when two pins, placed on its rim, are in the horizontal position, as in [fig. 32]., the water is at its proper level. Consequently it follows, that if the water rise above this level, the weight F is lifted, and A falls, so that the pins P P´ come into the position in [fig. 33]. If, on the other hand, the level of the water falls, F falls and A rises, so that the pins P P´ assume the position in [fig. 34]. Thus, in general, the position of the pins P P´ becomes an indication of the quantity of water in the boiler.
Another method is to place a glass tube ([fig. 35].) with one end, T, entering the boiler above the proper level, and the other end, T´, entering it below the proper level. It must be evident that the water in the tube will always stand at the same level as the water in the boiler; since the lower part has a free communication with that water, while the surface is submitted to the pressure of the same steam as the water in the boiler. This, and the last-mentioned gauge, have the advantage of addressing the eye of the engineer at once, without any adjustment; whereas the gauge cocks must be both opened, whenever the depth is to be ascertained.
These gauges, however, require the frequent attention of the engine-man; and it becomes desirable either to find some more effectual means of awakening that attention, or to render the supply of the boiler independent of any attention. In order to enforce the attention of the engine-man to replenish the boiler when partially exhausted by evaporation, a tube was sometimes inserted at the lowest level to which it was intended that the water should be permitted to fall. This tube was conducted from the boiler into the engine-house, where it terminated in a mouth-piece or whistle, so that whenever the water fell below the level at which this tube was inserted in the boiler, the steam would rush through it, and, issuing with great velocity at the mouth-piece, would summon the engineer to his duty with a call that would rouse him even from sleep.
(67.) In the most effectual of these methods, the task of replenishing the boiler should still be executed by the engineer; and the utmost that the boiler itself was made to do was to give due notice of the necessity for the supply of water. The consequence was, among other inconveniences, that the level of the water was subject to constant variation.
To remedy this, a method has been invented by which the engine is made to feed its own boiler. The pipe G´ ([fig. 15].), which leads from the hot water pump H´, terminates in a small cistern, C ([fig. 36].), in which the water is received. In the bottom of this cistern a valve, V, is placed, which opens upwards, and communicates with a feed-pipe, which descends into the boiler below the level of the water in it. The stem of the valve V is connected with a lever turning on the centre D, and loaded with a weight, F, dipped in the water in the boiler in a manner similar to that described in [fig. 32]., and balanced by a counterpoise, A, in exactly the same way. When the level of the water in the boiler falls, the float F falls with it, and, pulling down the arm E of the lever, raises the valve V, and lets the water descend into the boiler from the cistern C. When the boiler has thus been replenished, and the level raised to its former place, F will again be raised, and the valve V closed by the weight A. In practice, however, the valve V adjusts itself by means of the effect of the water on the weight F, so as to permit the water from the feeding cistern C to flow in a continued stream, just sufficient in quantity to supply the consumption from evaporation, and to maintain the level of the water in the boiler constantly the same.
By this singularly felicitous arrangement, the boiler is made to replenish itself, or, more properly speaking, it is made to receive such a supply as that it never wants replenishing, an effect which no effort of attention on the part of an engine-man could produce. But this is not the only good effect produced by this contrivance. A part of the steam which originally left the boiler, and having discharged its duty in moving the piston, was condensed and reconverted into water, and lodged by the air-pump in the hot-well (47.), is here again restored to the source from which it came, bringing back all the unconsumed portion of its heat preparatory to being once more put in circulation through the machine.
The entire quantity of hot water pumped into the cistern C is not always required for the boiler. A waste-pipe may be provided for carrying off the surplus, which may be turned to any purpose for which it may be required; or it may be discharged into a cistern to cool, preparatory to being restored to the cold cistern ([fig. 12].), in case water for the supply of that cistern be not sufficiently abundant.
In cities and places in which it becomes an object to prevent the waste of water, the waste-pipes proceeding from the feed-cistern C ([fig. 36].) and from the cold cistern containing the condenser and air-pump, may be conducted to a cistern A B ([fig. 37].). Let C be the pipe from the feeding cistern, and D that from the cold cistern; by these pipes the waste water, from both these cisterns is deposited in A B. In the bottom of A B is a valve V, opening upwards, connected with a float F. When the quantity of water collected in the cistern A B is such that the level rises considerably, the float F is raised, and lifts the valve V, and the water flows into the main pipe, which supplies water for working the engine: G is the cold water-pump for the supply of the cold cistern.
This arrangement for saving the water discharged from the feeding and condensing cisterns has been adopted in the printing office of the Bank of Ireland, and a very considerable waste of water is thereby prevented.
(68.) It is necessary to have a ready method of ascertaining at all times the strength of the steam which is used in working the engine. For this purpose a bent tube containing mercury is inserted into some part of the apparatus which has free communication with the steam. It is usually inserted in the jacket of the cylinder ([44].). Let A B C ([fig. 38].) be such a tube. The pressure of the steam forces the mercury down in the leg A B, and up in the leg B C. If the mercury in both legs be at exactly the same level, the pressure of the steam must be exactly equal to that of the atmosphere; because the steam pressure on the mercury in A B balances the atmospheric pressure on the mercury in B C. If, however, the level of the mercury in B C be above the level of the mercury in B A, the pressure of the steam will exceed that of the atmosphere. The excess of its pressure above that of the atmosphere may be found by observing the difference of the levels of the mercury in the tubes B C and B A; allowing a pressure of one pound on each square inch for every two inches in the difference of the levels.
If, on the contrary, the level of the mercury in B C should fall below its level in A B, the atmospheric pressure will exceed that of the steam, and the degree or quantity of the excess may be ascertained exactly in the same way.
If the tube be glass, the difference of levels of the mercury would be visible: but it is most commonly made of iron; and in order to ascertain the level, a thin wooden rod with a float is inserted in the open end of B C; so that the portion of the stick within the tube indicates the distance of the level of the mercury from its mouth. A bulb or cistern of mercury might be substituted for the leg A B, as in the common barometer. This instrument is called the steam-gauge.
If the steam-gauge be used as a measure of the strength of the steam which presses on the piston, it ought to be on the same side of the throttle valve (which is regulated by the governor) as the cylinder; for if it were on the same side of the throttle valve with the boiler, it would not be affected by the changes which the steam may undergo in passing through the throttle valve, when partially closed by the agency of the governor.
(69.) The force with which the piston is pressed depends on two things: 1o, the actual strength of the steam which presses on it; and 2o, on the actual strength of the vapour which resists it. For although the vacuum produced by the method of separate condensation be much more perfect than what had been produced in the atmospheric engines, yet still some vapour of a small degree of elasticity is found to be raised from the hot water in the bottom of the condenser before it can be extracted by the air-pump. One of these pressures is indicated by the steam-gauge already described; but still, before we can estimate the force with which the piston descends, it is necessary to ascertain the force of the vapour which remains uncondensed, and resists the motion of the piston. Another gauge, called the barometer-gauge, is provided for this purpose. A glass tube A B ([fig. 39].), more than thirty inches long, and open at both ends, is placed in an upright or vertical position, having the lower end B immersed in a cistern of mercury C. To the upper end is attached a metal tube, which communicates with the condenser, in which a constant vacuum, or rather high degree of rarefaction, is sustained. The same vacuum must, therefore, exist in the tube A B, above the level of the mercury; and the atmospheric pressure on the surface of the mercury in the cistern C will force the mercury up in the tube A B, until the column which is suspended in it is equal to the difference between the atmospheric pressure and the pressure of the uncondensed steam. The difference between the column of mercury sustained in this instrument and in the common barometer will determine the strength of the uncondensed steam, allowing a force proportional to one pound per square inch for every two inches of mercury in the difference of the two columns. In a well-constructed engine, which is in good order, there is very little difference between the altitude in the barometer-gauge and the common barometer.
To compute the force with which the piston descends, thus becomes a very simple arithmetical process. First ascertain the difference of the levels of the mercury in the steam-gauge. This gives the excess of the steam pressure above the atmospheric pressure. Then find the height of the mercury in the barometer-gauge. This gives the excess of the atmospheric pressure above the uncondensed steam. Hence, if these two heights be added together, we shall obtain the excess of the impelling force of the steam from the boiler on the one side of the piston, above the resistance of the uncondensed steam on the other side. This will give the effective impelling force. Now, if one pound be allowed for every two inches of mercury in the two columns just mentioned, we shall have the number of pounds of impelling pressure on every square inch of the piston. Then if the number of square inches in the section of the piston be found, and multiplied by the number of pounds on each square inch, the whole effective force with which it moves will be obtained.
In the computation of the power of the engine, however, all this force, thus computed, is not to be allowed as the effective working power. For it requires some force, and by no means an inconsiderable portion, to move the engine itself, even when unloaded; all this, therefore, which is spent in overcoming friction, &c. is to be left out of account, and only the balance set down as the effective working power.
From what we have stated, it appears that in order to estimate the effective force with which the piston is urged, it is necessary to refer to both the barometer and the steam-gauge. This double computation may be obviated by making one gauge serve both purposes. If the end C of the steam-gauge ([fig. 38].) instead of communicating with the atmosphere, were continued to the condenser, we should have the pressure of the steam acting upon the mercury in the tube B A, and the pressure of the uncondensed vapour which resists the piston acting on the mercury in the tube B C. Hence the difference of the levels of the mercury in the tubes will at once indicate the difference between the force of the steam and that of the uncondensed vapour, which is the effective force with which the piston is urged.
(70.) To secure the boiler from accidents arising from the steam becoming too strong, a safety valve is used, similar to those described in Papin's steam engine, loaded with a weight equal to the strength which the steam is intended to have above the atmospheric pressure; for it is found expedient, even in condensing engines, to use the steam of a pressure somewhat above that of the atmosphere.
Besides this valve, another of the very opposite kind is sometimes used. Upon stopping the engine, and extinguishing the fire, it is found that the steam condensed within the boiler produces a vacuum; so that the atmosphere, pressing on the external surface of the boiler, has a tendency to crush it. To prevent this, a safety valve is provided, which opens inwards, and which being forced open by the atmospheric pressure when a vacuum is produced within, the air rushes in, and a balance is obtained between the pressures within and without.
(71.) We have already explained the manner in which the governor regulates the supply of steam from the boiler to the cylinder, proportioning the quantity to the work to be done, and thereby sustaining a uniform motion. Since, then, the consumption of steam in the engine is subject to variation, owing to the various quantities of work it may have to perform, it is evident that the production of steam in the boiler should be subject to a proportional variation. For, otherwise, one of two effects would ensue: the boiler would either fail to supply the engine with steam, or steam would accumulate in the boiler, from being produced in too great abundance, and would escape at the safety valve, and thus be wasted. In order to vary the production of steam in proportion to the demands of the engine, it is necessary to increase or mitigate the furnace, as production is to be augmented or diminished. To effect this by any attention on the part of the engine-man would be impossible; but a most ingenious method has been contrived, of making the boiler regulate itself in these respects. Let T ([fig. 40].) be a tube inserted in the top of the boiler, and descending nearly to the bottom. The pressure of the steam on the surface of the water in the boiler forces water up in the tube T, until the difference of the levels is equal to the difference between the pressure of the steam in the boiler and that of the atmosphere. A weight F, half immersed in the water in the tube, is suspended by a chain which passes over the wheels P P´, and is balanced by a metal plate D, in the same manner as the float in [fig. 32]. is balanced by the weight A. The plate D passes through the mouth of the flue E, as it issues finally from the boiler; so that when the plate D falls, it stops the flue and thereby suspends the draught of air through the furnace, mitigates the fire, and diminishes the production of steam. If, on the contrary, the plate D be drawn up, the draught is increased, the fire rendered more effective, and the production of steam in the boiler stimulated. Now suppose that the boiler is producing steam faster than the engine consumes it, either because the load on the engine has been diminished, and therefore its consumption of steam proportionally diminished, or because the fire has become too intense. The consequence is, that the steam beginning to accumulate, will press upon the surface of the water in the boiler with increased force, and the water will rise in the tube T. The weight F will therefore be lifted, and the plate D will descend, stop the draught, mitigate the fire, and check the production of steam; and it will continue so to do, until the production of steam becomes exactly equal to the demands of the engine.
If, on the other hand, the production of steam be not equal to the wants of the machine, either because of the increased load, or the insufficiency of the fire, the steam in the boiler losing its elasticity, the surface of the water rises, not sustaining a pressure sufficient to keep it at its wonted level. Therefore, the surface in the tube T falls, and the weight F falls, and the plate D rises. The draught is thus increased, by opening the flue, and the fire rendered more intense; and thus the production of steam is stimulated, until it is sufficiently rapid for the purposes of the engine. This apparatus is called the self-acting damper.
(72.) It has been proposed to connect this damper with the safety-valve invented by the Chevalier Edelcrantz. A small brass cylinder is fixed to the boiler, and is fitted with a piston which moves in it, without much friction, and nearly steam-tight. The cylinder is closed at top, having a hole through which the piston-rod plays; so that the piston is thus prevented from being blown out of the cylinder by the steam. The side of the cylinder is pierced with small holes opening into the air, and placed at short distances above each other. Let the piston be loaded with a weight proportional to the pressure of the steam intended to be produced. When the steam has acquired a sufficient elasticity, the piston will be lifted, and steam will escape through the first hole. If the production of steam be not too rapid, and that its pressure be not increasing, the piston will remain suspended in this manner: but if it increase, the piston will be raised above the second hole, and it will continue to rise until the escape of the steam through the holes is sufficient to render the weight of the piston a counterpoise for the steam. This safety valve is particularly well adapted to cases where steam of an exactly uniform pressure is required; for the pressure must necessarily be always equal to the weight on the piston. Thus, suppose the section of the piston be equal to a square inch; if it be loaded with 10 lbs., including its own weight, the steam which will sustain it in any position in the cylinder, whether near the bottom or top, must always be exactly equal in pressure to 10 lbs. per inch. In this respect it resembles the quality already explained in the governor, and renders the pressure of the steam uniform, exactly in the same manner as the governor renders the velocity of the engine uniform.
(73.) The economy of fuel depends, in a great degree, on the construction of the furnace, independently of the effects of the arrangements we have already described.
The grate or fire-place of an ordinary furnace is placed under the boiler; and the atmospheric air passing through the ignited fuel, supplies sufficient oxygen to support a large volume of flame, which is carried by the draught into a flue, which circulates twice or oftener round the boiler, and in immediate contact with it, and finally issues into the chimney. Through this flue the flame circulates, so as to act on every part of the boiler near which the flue passes; and it is frequently not until it passes into the chimney, and sometimes not until it leaves the chimney, that it ceases to exist in the state of flame.
The dense black smoke which is observed to issue from the chimneys of furnaces is formed of a quantity of unconsumed fuel, and may be therefore considered as so much fuel wasted. Besides this, in large manufacturing towns, where a great number of furnaces are employed, it is found that the quantity of smoke which thus becomes diffused through the atmosphere, renders it pernicious to the health, and destructive to the comforts of the inhabitants.
These circumstances have directed the attention of engineers to the discovery of means whereby this smoke or wasted fuel may be consumed for the use of the engine itself, or for whatever use the furnace may be applied to. The most usual method of accomplishing this is by so arranging matters that fuel in a state of high combustion, and, therefore, producing no smoke, shall be always kept on that part of the grate which is nearest to the mouth of the flue (and which we shall call the back); by this means the smoke which arises from the imperfectly ignited fuel which is nearer to the front of the grate must pass over the surface of the red fuel, before it enters the flue, and is thereby ignited, and passes in a state of flame into the flue. A passage called the feeding-mouth leads to the front of the grate, and both this passage and the grate are generally inclined at a small angle to the horizon, in order to facilitate the advance of the fuel according as its combustion proceeds.
When fresh fuel for feeding the boiler is first introduced, it is merely laid in the feeding-mouth. Here it is exposed to the action of a part of the heat of the burning fuel on the grate, and undergoes, in some degree, the process of coking. The door of the feeding-mouth is furnished with small apertures for the admission of a stream of air, which carries the smoke evolved by the coking of the fresh fuel over the burning fuel on the grate, by which this smoke is ignited, and becomes flame, and in this state enters the flue, and circulates round the boiler. When the furnace is to be fed, the door of the feeding-mouth is opened, and the fuel which had been laid in it, and partially coked, is forced upon the front part of the grate. At first, its combustion being imperfect, but proceeding rapidly, a dense black smoke arises from it. The current of air from the open door through the feeding-mouth carries this over the vividly burning fuel in the back part of the grate, by which the smoke being ignited, passes in a state of flame into the flue. When the furnace again requires feeding, every part of this fuel will be in a state of active combustion, and it is forced to the back part of the grate next the flue, preparatory to the introduction of more fuel from the feeding-mouth.
The apertures in the door of the feeding-mouth are furnished with covers, so that the quantity of air admitted through them can be regulated by the workmen. The efficiency of these furnaces in a great degree depends on the judicious admission of the air through the feeding-mouth: for if less than the quantity necessary to support the combustion of the fuel be admitted, a part of the smoke will remain unconsumed; and if more than the proper quantity be admitted, it will defeat the effects of the fuel by cooling the boiler. If the process which we have just described be considered, it will not be difficult to perceive the total impossibility in such a furnace of exactly regulating the draught of air, so that too much shall not pass at one time, and too little at another. When the door is open to introduce fresh fuel into the feeding-mouth, and advance that which occupied it upon the grate, the workman ceases to have any control whatever over the draught of air; and even at other times when the door is closed, his discretion and attention cannot be depended on. The consequence is, that with these defects the proprietors of steam engines found, that in the place of economising the fuel, the use of these furnaces entailed on them such an increased expense that they were generally obliged to lay them aside.
(74.) Mr. Brunton of Birmingham having turned his attention to the subject, has produced a furnace which seems to be free from the objections against those we have just mentioned. The advantages of his contrivance, as stated by himself, are as follow:—
"First, I put the coal upon the grate by small quantities, and at very short intervals, say every two or three seconds. 2dly, I so dispose of the coals upon the grate, that the smoke evolved must pass over that part of the grate upon which the coal is in full combustion, and is thereby consumed. 3dly, As the introduction of coal is uniform in short spaces of time, the introduction of air is also uniform, and requires no attention from the fireman.
Pl. VIII.
"As it respects economy: 1st, The coal is put upon the fire by an apparatus driven by the engine, and so contrived that the quantity of coal is proportioned to the quantity of work which the engine is performing, and the quantity of air admitted to consume the smoke is regulated in the same manner. 2dly, The fire-door is never opened, excepting to clean the fire; the boiler of course is not exposed to that continual irregularity of temperature which is unavoidable in the common furnace, and which is found exceedingly injurious to boilers. 3dly, The only attention required is to fill the coal receiver, every two or three hours, and clean the fire when necessary. 4thly, The coal is more completely consumed than by the common furnace, as all the effect of what is termed stirring up the fire (by which no inconsiderable quantity of coal is passed into the ash-pit) is attained without moving the coal upon the grate."
The fire-place is a circular grate placed on a vertical shaft in a horizontal position. It is capable of revolving, and is made to do so by the vertical shaft, which is turned by wheelwork, which is worked by the engine itself; or this shaft or spindle may be turned by a water-wheel, on which a stream of water is allowed to flow from a reservoir into which it is pumped by the power of the engine; and by regulating the quantity of water in the stream, the grate may be made to revolve with a greater or less speed. In that part of the boiler which is over the grate, there is an aperture, in which is placed a hopper, through which fuel is let down upon the grate at the rate of any quantity per minute that may be required. The apparatus which admits the coals through this hopper is worked by the engine also, and by the same means as the grate is turned so that the grate revolves with a speed proportional to the rapidity with which the fuel is admitted through the hopper, and by this ingenious arrangement the fuel falls equally thick upon the grate.
The supply of water which turns the wheel which works the grate and the machinery in the hopper, is regulated by a cock connected with the self-regulating damper; so that when the steam is being produced too fast, the supply of water will be diminished, and by that means the supply of fuel to the grate will be diminished, and the grate will revolve less rapidly: and when the steam is being produced too slowly for the demands of the engine, the contrary effects take place. In this way the fuel which is introduced into the furnace is exactly proportioned to the work which the engine has to perform. The hopper may be made large enough to hold coals for a day's work, so that the furnace requires no other attendance than to deposite coals in the hopper each morning.
The coals are let down from the hopper on the grate at that part which is most remote from the flue; and as they descend in very small quantities at a time, they are almost immediately ignited. But until their ignition is complete, a smoke will arise, which, passing to the flue over the vividly burning fuel, will be ignited. Air is admitted through proper apertures, and its quantity regulated by the damper in the same manner as the supply of fuel.
The superiority of this beautiful invention over the common smoke-consuming furnaces is very striking. Its principle of self-adjustment as to the supply of coals and atmospheric air, and the proportioning of these to the quantity of work to be performed by the engine, not only independent of human labour, but with a greater degree of accuracy than any human skill or attention could possibly effect, produces saving of expense, both in fuel and labour.
(75.) Mr. Oldham, engineer to the Bank of Ireland, has proposed another modification of the self-regulating furnace, which seems to possess several advantages, and evinces considerable ingenuity.
He uses a slightly inclined grate, at the back or lower end of which is the flue, and at the front or higher end, the hopper for admitting the coals. In the bottom or narrow end of the hopper is a moveable shelf, worked by the engine. Upon drawing back this shelf, a small quantity of fuel is allowed to descend upon a fixed shelf under it; and upon the return of the moveable shelf, this fuel is protruded forward upon the grate. Every alternate bar of the grate is fixed, but the intermediate ones are connected with levers, by which they are moved alternately up and down.[22] The effect is, that the coals upon the bars are continually stirred, and gradually advanced by their own weight from the front of the grate, where they fall from the hopper, to the back, where they are deposited in the ash-pit. By the shape and construction of the bars, the air is conducted upwards between them, and rushes through the burning fuel, so as to act in the manner of a blowpipe, and the entire surface of the fire presents a sheet of flame.
We cannot fail to be struck with the beauty of all these contrivances, by which the engine is made to regulate itself, and supply its own wants. It is in fact, all but alive. It was observed by Belidor, long before the steam engine reached the perfection which it has now acquired, that it resembled an animal, and that no mere work of man ever approached so near to actual life. Heat is the principle of its existence. The boiler acts the part of the heart, from which its vivifying fluid rushes copiously through all the tubes, where having discharged the various functions of life, and deposited its heat in the proper places, it returns again to the source it sprung from, to be duly prepared for another circulation. The healthfulness of its action is indicated by the regularity of its pulsations; it procures its own food by its own labour; it selects those parts which are fit for its support, both as to quantity and quality; and has its natural evacuations, by which all the useless and innutritious parts are discharged. It frequently cures its own diseases, and corrects the irregularity of its own actions, exerting something like moral faculties. Without designing to carry on the analogy, Mr. Farey, in speaking of the variations incident to the work performed by different steam engines, states some further particulars in which it maybe curiously extended. "We must observe," says he, "that the variation in the performance of different steam engines, which are constructed on the same principle, working under the same advantages, is the same as would be found in the produce of the labour of so many different horses or other animals when compared with their consumption of food; for the effects of different steam engines will vary as much from small differences in the proportion of their parts, as the strength of animals from the vigour of their constitutions; and again, there will be as great differences in the performance of the same engine when in good and bad order, from all the parts being tight and well oiled, so as to move with little friction, as there is in the labour of an animal from his being in good or bad health, or excessively fatigued: but in all these cases there will be a maximum which cannot be exceeded, and an average which we ought to expect to obtain."
CHAPTER IX.
DOUBLE-CYLINDER ENGINES.
Hornblower's Engine. — Woolf's Engine. — Cartwright's Engine.
(76.) The expansive property of steam, of which Watt availed himself in his single engine by cutting off the supply of steam before the descent of the piston was completed, was applied in a peculiar manner by an engineer named Hornblower, about the year 1781, and at a later period by Woolf. Hornblower was the first who conceived the idea of working an engine with two cylinders of different sizes, by allowing the steam to flow freely from the boiler until it fills the smaller cylinder, and then permitting it to expand into the greater one, employing it thus to press down two pistons in the manner which we shall presently describe. The condensing apparatus of Hornblower, as well as the other appendages of the engine, do not differ materially from those of Watt; so that it will be sufficient for our present purpose to explain the manner in which the steam is made to act in moving the piston.
Let C, [fig. 41]., be the centre of the great working beam, carrying two arch heads, on which the chains of the piston rods play. The distances of these arch heads from the centre C must be in the same proportion as the length of the cylinders, in order that the same play of the beam may correspond to the plays of both pistons. Let F be the steam-pipe from the boiler, and G a valve to admit the steam above the lesser piston, H is a tube by which a communication may be opened by the valve I between the top and bottom of the lesser cylinder B. K is a tube communicating, by the valve L, between the bottom of the lesser cylinder B and the top of the greater cylinder A. M is a tube communicating, by the valve N, between the top and bottom of the greater cylinder A; and P a tube leading to the condenser by the exhausting valve O.
At the commencement of the operation, suppose all the valves opened, and steam allowed to flow through the entire engine until the air be completely expelled, and then let all the valves be closed. To start the engine, let the exhausting valve O and the steam valves G and L be opened, as in [fig. 41]. The steam will flow freely from the boiler, and press upon the lesser piston, and at the same time the steam below the greater piston will flow into the condenser, leaving a vacuum in the greater cylinder. The valve L being opened, the steam which is under the piston in the lesser cylinder will flow through K, and press on the greater piston, which, having a vacuum beneath it, will consequently descend. At the commencement of the motion, the lesser piston is as much resisted by the steam below it as it is urged by the steam above it; but after a part of the descent has been effected, the steam below the lesser piston passing into the greater, expands into an increased space, and therefore loses its elastic force proportionally. The steam above the lesser piston retaining its full force by having a free communication with the boiler by the valve G, the lesser piston will be urged by a force equal to the excess of the pressure of this steam above the diminished pressure of the expanded steam below it. As the pistons descend, the steam which is between it continually increasing in its bulk, and therefore decreasing in its pressure, from whence it follows, that the force which resists the lesser piston is continually decreasing, while that which presses it down remains the same, and therefore the effective force which impels it must be continually increasing.
On the other hand, the force which urges the greater piston is continually decreasing, since there is a vacuum below it, and the steam which presses it is continually expanding into an increased bulk.
Impelled in this way, let us suppose the pistons to have arrived at the bottoms of the cylinders, as in [fig. 42]., and let the valves G, L, and O be closed, and the valves I and N opened. No steam is allowed to flow from the boiler, G being closed, nor any allowed to pass into the condenser, since O is closed, and all communications between the cylinders is stopped by closing L. By opening the valve I, a free communication is made between the top and bottom of the lesser piston through the tube H, so that the steam which presses above the lesser piston will exert the same pressure below it, and the piston is in a state of indifference. In the same manner the valve N being open, a free communication is made between the top and bottom of the greater piston, and the steam circulates above and below the piston, and leaves it free to rise. A counterpoise attached to the pump-rods in this case, draws up the piston, as in Watt's single engine; and when they arrive at the top, the valves I and N are closed, and G, L, and O opened, and the next descent of the pistons is produced in the manner already described, and so the process is continued.
The valves are worked by the engine itself, by means similar to some of those already described. By computation, we find the power of this engine to be nearly the same as a similar engine on Watt's expansive principle. It does not however appear, that any adequate advantage was gained by this modification of the principle, since no engines of this construction are now made.
(77.) The use of two cylinders was revived by Arthur Woolf, in 1804, who, in this and the succeeding year, obtained patents for the application of steam raised under a high pressure to double-cylinder engines. The specification of his patent states, that he has proved by experiment that steam raised under a safety-valve loaded with any given number of pounds upon the square inch, will, if allowed to expand into as many times its bulk as there are pounds of pressure on the square inch, have a pressure equal to that of the atmosphere. Thus, if the safety-valve be loaded with four pounds on the square inch, the steam, after expanding into four times its bulk, will have the atmospheric pressure. If it be loaded with 5, 6, or 10 lbs. on the square inch, it will have the atmospheric pressure when it has expanded into 5, 6, or 10 times its bulk, and so on. It was, however, understood in this case, that the vessel into which it was allowed to expand should have the same temperature as the steam before it expands.
It is very unaccountable how a person of Mr. Woolf's experience in the practical application of steam could be led into errors so gross as those involved in the averments of this patent; and it is still more unaccountable how the experiments could have been conducted which led him to conclusions not only incompatible with all the established properties of elastic fluids—properties which at that time were perfectly understood—but even involving in themselves palpable contradiction and absurdity. If it were admitted that every additional pound avoirdupois which should be placed upon the safety-valve would enable steam, by its expansion into a proportionally enlarged space, to attain a pressure equal to the atmosphere, the obvious consequence would be, that a physical relation would subsist between the atmospheric pressure and the pound avoirdupois! It is wonderful that it did not occur to Mr. Woolf, that, granting his principle to be true at any given place, it would necessarily be false at another place where the barometer would stand at a different height. Thus if the principle were true at the foot of a mountain, it would be false at the top of it; and if it were true in fair weather, it would be false in foul weather, since these circumstances would be attended by a change in the atmospheric pressure, without making any change in the pound avoirdupois.[23]
The method by which Mr. Woolf proposed to apply the principle which he imagined himself to have discovered was by an arrangement of cylinders similar to those of Hornblower, but having their magnitudes proportioned to the greater extent of expansion which he proposed to use. Two cylinders, like those of Hornblower, were placed under the working beam, having their piston-rods at distances from the axis proportioned to the lengths of their respective strokes. The relative magnitudes of the cylinders A and B must be adjusted according to the extent to which the principle of expansion is intended to be used. The valves C C´ were placed at each end of the lesser cylinder in tubes communicating with the boiler, so as to admit steam on each side of the lesser piston, and cut it off at pleasure. A tube, D´, formed a communication between the upper end of the lesser and lower end of the greater cylinder, which communication is opened and closed at pleasure by the valve E´. In like manner, the tube D forms a communication between the lower end of the lesser cylinder and the upper end of the greater, which may be opened and closed by the valve E. The top and bottom of the greater cylinder communicated with the condenser by valves F´ F.
Let us suppose that the air is blown from the engine in the usual way, all the valves closed, and the engine ready to start, the pistons being at the top of the cylinders. Open the valves C, E, and F. The steam which occupies the greater cylinder below the piston will now pass into the condenser through F, leaving a vacuum below the piston. The steam which is in the lesser cylinder below the piston will pass through D and open the valve E, and will press down the greater piston. The steam from the boiler will flow in at C, and press on the lesser piston. At first the whole motion will proceed from the pressure upon the greater piston, since the steam, both above and below the lesser piston, has the same pressure. But, as the pistons descend, the steam below the less passing into the greater cylinder, expands into a greater space, and consequently exerts a diminished pressure, and, therefore, the steam on the other side exerting an undiminished pressure, acquires an impelling force exactly equal to the pressure lost in the expansion of the steam between the two pistons. Thus both pistons will be pressed to the bottoms of their respective cylinders. It will be observed that in the descent the greater piston is urged by a continually decreasing force, while the lesser is urged by continually increasing force.
Upon the arrival of the pistons at the bottoms of the cylinders, let the valves, C, E, F be closed, and C´, E´, F´ be opened, as in [fig. 44]. The steam which is above the greater piston now flows through F´ into the condenser, leaving the space above the piston a vacuum. The steam which is above the lesser piston passes through E´ and D´ below the greater, while the steam from the boiler is admitted through C´ below the lesser piston. The pressure of the steam entering through E´ below the greater piston, pressing on it against the vacuum above it, commences the ascent. In the mean time the steam above the lesser piston passing into the enlarged space of the greater cylinder, loses gradually its elastic force, so that the steam entering from the boiler at C´ becomes in part effective, and the ascent is completed under exactly the same circumstances as the descent, and in this way the process is continued.
It is evident that the valves may be easily worked by the mechanism of the engine itself.
In this arrangement the pistons ascend and descend together, and their rods must consequently be attached to the beam at the same side of the centre. It is sometimes desirable that they should act on different sides of the centre of the beam, and consequently that one should ascend while the other descends. It is easy to arrange the valves so as to effect this. In [fig. 45]., the lesser piston is at the bottom of the cylinder, and the greater at the top. On opening the valves C´, E´, F´, a vacuum is produced below the greater piston, and steam flows from the lesser cylinder, through E´, above the greater piston, and presses it down. At the same time steam being admitted from the boiler through C´ below the lesser piston, forces it up against the diminishing force of the steam above it, which expands into the greater cylinder. Thus as the greater piston descends the lesser ascends. When each has traversed its cylinder, the valves C´, E´, F´ being closed, and C, E, F opened, the lesser piston will descend, and the greater ascend, and so on.
(78.) The law according to which the elastic force of steam diminishes as it expands, of which Mr. Woolf appears to have been entirely ignorant, is precisely similar to the same property in air and other elastic fluids. If steam expands into twice or thrice its volume, it will lose its elastic force in precisely the same proportion as it enlarges its bulk; and therefore will have only a half or a third of its former pressure, supposing that as it expands its temperature is kept up. Although Mr. Woolf's patent contained the erroneous principle which we have noticed, yet, so far as his invention suggested the idea of employing steam at a very high-pressure, and allowing it to expand in a much greater degree than was contemplated either by Watt or Hornblower, it became the means of effecting a considerable saving in fuel; for engines used for pumping on a large scale, the steam being produced under a pressure of forty or fifty pounds or more upon the square inch, might be worked first through a small space with intense force, and the communication with the boiler being then cut off, it might be allowed, with great advantage, to expand through a very large space. Some double-cylinder engines upon this principle have been worked in Cornwall, with considerable economy. But the form in which the expansive principle, combined with high pressure, is now applied in the engines used for raising water from the mines, is that in which it was originally proposed by Watt. A single cylinder of considerable length is employed; the piston is driven through a small proportion of this length by steam, admitted from the boiler at a very intense pressure: the steam being then cut off, the piston is urged by the expansive force of the steam which has been admitted, and is by that means brought to the bottom of the cylinder.
It is evident, under such circumstances, that the pressure of the steam admitted from the boiler must be much greater than the resistance opposed to the piston, and that the motion of the piston must, in the first instance, be accelerated and not uniform. If the piston moved from the commencement with a uniform motion, the pressure of the steam urging it must necessarily be exactly equal to the resistance opposed to it, and then cutting off the supply of steam from the boiler, the piston could only continue its motion by inertia, the steam immediately becoming of less pressure than the resistance; and after advancing through a very small space, the piston would recoil upon the steam, and come to a state of rest. The steam, however, at the moment it is cut off being of much greater pressure than the amount of resistance upon the piston, will continue to drive the piston forward, until by its expansion its force is so far diminished as to become equal to the resistance of the piston. From that point the impelling power of the steam will cease, and the piston will move forward by its inertia only. The point at which the steam is cut off should therefore be so regulated that it shall acquire a pressure equal to the resistance on the piston by its expansion, just at such a distance from the end of the stroke as the piston may be able to move through by its inertia. It is evident the adjustment of this will require great care and nicety of management.
(79.) In 1797 a patent was granted to the Rev. Mr. Cartwright, a gentleman well known for other mechanical inventions, for some improvements in the steam-engine. His contrivance is at once so elegant and simple, that, although it has not been carried into practice, we cannot here pass it over without notice.
The steam-pipe from the boiler is represented cut off at B ([fig. 46].); T is a spindle-valve for admitting steam above the piston, and R is a spindle-valve in the piston; D is a curved pipe forming a communication between the cylinder and the condenser, which is of very peculiar construction. Cartwright proposed effecting a condensation without a jet, by exposing the steam to contact with a very large quantity of cold surface. For this purpose, he formed his condenser by placing two cylinders nearly equal in size one within the other, allowing the water of the cold cistern in which they were placed to flow through the inner cylinder, and to surround the outer one. Thus the thin space between the two cylinders formed the condenser.
Pl. IX.
Pl. X.
The air-pump is placed immediately under the cylinder, and the continuation of the piston-rod works its piston, which is solid and without a valve: F is the pipe from the condenser to the air-pump, through which the condensed steam is drawn off through the valve G on the ascent of the piston, and on the descent, this is forced through a tube into a hot well, H, for the purpose of feeding the boiler through the feed-pipe I. In the top of the hot well H is a valve which opens inwards, and is kept closed by a ball floating on the surface of the liquid. The pressure of the condensed air above the surface of the liquid in H forces it through I into the boiler. When the air accumulates in too great a degree in H, the surface of the liquid is pressed so low that the ball falls and opens the valve, and allows it to escape. The air in H is that which is pumped from the condenser with the liquid, and which was disengaged from it.
Let us suppose the piston at the top of the cylinder; it strikes the tail of the valve T, and raises it, while the stem of the piston-valve R strikes the top of the cylinder, and is pressed into its seat. A free communication is at the same time open between the cylinder, below the piston and the condenser, through the tube D. The pressure of the steam thus admitted above the piston, acting against the vacuum below it, will cause its descent. On arriving at the bottom of the cylinder, the tail of the piston-valve R will strike the bottom, and it will be lifted from its seat, so that a communication will be opened through it with the condenser. At the same moment a projecting spring, K, attached to the piston-rod, strikes the stem of the steam-valve T, and presses it into its seat. Thus, while the further admission of steam is cut off, the steam above the piston flows into the condenser, and the piston being relieved from all pressure, is drawn up by the momentum of the fly-wheel, which continues the motion it received from the descending force. On the arrival of the piston again at the top of the cylinder, the valve T is opened and R closed, and the piston descends as before, and so the process is continued.
The mechanism by which motion is communicated from the piston to the fly-wheel is peculiarly elegant. On the axis of the fly-wheel is a small wheel with teeth, which work in the teeth of another large wheel L. This wheel is turned by a crank, which is worked by a cross-piece attached to the end of the piston-rod. Another equal-toothed wheel, M, is turned by a crank, which is worked by the other end of the cross-arm attached to the piston-rod.
One of the peculiarities of this engine is, that the liquid which is used for the production of steam in the boiler circulates through the machine without either diminution or admixture with any other fluid, so that the boiler never wants more feeding than what can be supplied from the hot-well H. This circumstance forms a most important feature in the machine, as it allows of ardent spirits being used in the boiler instead of water, which, since they boil at low heats, promised a saving of half the fuel. The inventor even proposed, that the engine should be used as a still, as well as a mechanical power, in which case the whole of the fuel would be saved.
In this engine, the ordinary method of rendering the piston steam-tight, by oil or melted wax or tallow poured upon it, could not be applied, since the steam above the piston must always have a free passage through the piston-valve R. The ingenious inventor therefore contrived a method of making the piston steam-tight in the cylinder, without oil or stuffing, and his method has since been adopted with success in other engines.
A ring of metal is ground into the cylinder, so as to fit it perfectly, and is then cut into four equal segments. The inner surface of this ring being slightly conical, another ring is ground into it, so as to fit it perfectly, and this is also cut into four segments, and one is placed within the other, but in such a manner that the joints or divisions do not coincide. The arrangement of the two rings is represented in [fig. 47]. Within the inner ring are placed four springs, which press the pieces outward against the sides of the cylinder, and are represented in the diagram. Four pairs of these rings are placed one over another, so that their joints do not coincide, and the whole is screwed together by plates placed at top and bottom. A vertical section of the piston is given in [fig. 48].
One of the advantages of this piston is, that the longer it is worked, the more accurately it fits the cylinder, so that, as the machine wears it improves.
Metallic pistons have lately come into very general use, and such contrivances differ very little from the above.
CHAPTER X.
LOCOMOTIVE ENGINES ON RAILWAYS.
High-pressure Engines. — Leupold's Engine. — Trevithick and Vivian. — Effects of Improvement in Locomotion. — Historical Account of the Locomotive Engine. — Blenkinsop's Patent. — Chapman's Improvement. — Walking Engine. — Stephenson's First Engines. — His Improvements. — Liverpool and Manchester Railway Company. — Their Preliminary Proceedings. — The Great Competition of 1829. — The Rocket. — The Sanspareil. — The Novelty. — Qualities of the Rocket. — Successive Improvements. — Experiments. — Defects of the Present Engines. — Inclined Planes. — Methods of surmounting them. — Circumstances of the Manchester Railway Company. — Probable Improvements in Locomotives. — Their capabilities with respect to speed. — Probable Effects of the Projected Railroads. — Steam Power compared with Horse Power. — Railroads compared with Canals.
(80.) In the various modifications of the steam engine which we have hitherto considered, the pressure introduced on one side of the piston derives its efficacy either wholly or partially from the vacuum produced by condensation on the other side. This always requires a condensing apparatus, and a constant and abundant supply of cold water. An engine of this kind must therefore necessarily have considerable dimensions and weight, and is inapplicable to uses in which a small and light machine only is admissible. If the condensing apparatus be dispensed with, the piston will always be resisted by a force equal to the atmospheric pressure, and the only part of the steam pressure which will be available as a moving power, is that part by which it exceeds the pressure of the atmosphere. Hence, in engines which do not work by condensation, steam of a much higher pressure than that of the atmosphere is indispensably necessary, and such engines are therefore called high-pressure engines.
We are not, however, to understand that every engine, in which steam is used of a pressure exceeding that of the atmosphere, is what is meant by a high-pressure engine; for in the ordinary engines in common use, constructed on Watt's principle, the safety-valve is loaded with from 3 to 5 lbs. on the square inch; and in Woolf's engines, the steam is produced under a pressure of 40 lbs. on the square inch. These would therefore be more properly called condensing engines than high-pressure engines; a term quite inapplicable to those of Woolf. In fact, by high-pressure engines is meant engines in which no vacuum is produced, and, therefore, in which the piston works against a pressure equal to that of the atmosphere.
In these engines, the whole of the condensing apparatus, viz. the cold-water cistern, condenser, air-pump, cold-water pump, &c. are dispensed with, and nothing is retained except the boiler, cylinder, piston, and valves. Consequently, such an engine is small, light, and cheap. It is portable also, and may be moved, if necessary, along with its load, and is therefore well adapted to locomotive purposes.
(81.) High-pressure engines were one of the earliest modifications of the steam engine. The contrivance, which is obscurely described in the article already quoted (27.), from the Century of Inventions, is a high-pressure engine; for the power there alluded to is the elastic force of steam working against the atmospheric pressure. Newcomen, in 1705, applied the working-beam, cylinder, and piston to the atmospheric engine; and Leupold, about 1720, combined the working-beam and cylinder with the high-pressure principle, and produced the earliest high-pressure engine worked by a cylinder and piston. The following is a description of Leupold's engine:—
A ([fig. 49].) is the boiler, with the furnace beneath it; C C´ are two cylinders with two solid pistons, P P´, connected with the working-beams B B´, to which are attached the pump-rods, R R´, of two forcing-pumps, F F´, which communicate with a great force-pipe S; G is a four-way cock (66.) already described. In the position in which it stands in the figure, the steam is issuing from below the piston P into the atmosphere, and the piston is descending by its own weight; steam from the boiler is at the same time pressing up the piston P´, with a force equal to the difference between the pressure of the steam and that of the atmosphere. Thus the piston R of the forcing-pump is being drawn up, and the piston P´ is forcing the piston R´ down, and thereby driving water into the force-pipe S. On the arrival of the piston P at the bottom of the cylinder C, and P´ at the top of the cylinder C´, the position of the cock is changed as represented in [fig. 50]. The steam, which has just pressed up the piston P´, is allowed to escape into the atmosphere, while the steam, passing from the boiler below the piston P, presses it up, and thus P ascends by the steam pressure, and P´ descends by its own weight. By these means the piston R is forced down, driving before it the water in the pump cylinder into the force-pipe S, and the piston R´ is drawn up to allow the other pump-cylinder to be re-filled; and so the process is continued.
A valve is placed in the bottom of the force-pipes, to prevent the water which has been driven into it from returning. This valve opens upwards; and, consequently, the weight of the water pressing upon it only keeps it more effectually closed. On each descent of the piston, the pressure transmitted to the valve acting upwards being greater than the weight of the water resting upon it, forces it open, and an increased quantity of water is introduced.
(82.) From the date of the improvement of Watt until the commencement of the present century, high-pressure engines were altogether neglected in these countries. In the year 1802, Messrs. Trevithick and Vivian constructed the first high-pressure engine which was ever brought into extensive practical use in this kingdom. A section of this machine, made by a vertical plane, is represented in [fig. 51].
The boiler A B is a cylinder with flat circular ends. The fire-place is constructed in the following manner:—A tube enters the cylindrical boiler at one end; and, proceeding onwards, near the other extremity, is turned and recurved, so as to be carried back parallel to the direction in which it entered. It is thus conducted out of the boiler, at another part of the same end at which it entered. One of the ends of this tube communicates with the chimney E, which is carried upwards, as represented in the figure. The other mouth is furnished with a door; and in it is placed the grate, which is formed of horizontal bars, dividing the tube into two parts; the upper part forming the fire-place, and the lower the ash-pit. The fuel is maintained in a state of combustion, on the bars, in that part of the tube represented at C D; and the flame is carried by the draft of the chimney round the curved flue, and issues at E into the chimney. The flame is thus conducted through the water, so as to expose the latter to as much heat as possible.
A section of the cylinder is represented at F, immersed in the boiler, except a few inches of the upper end, where the four-way cock G is placed for regulating the admission of the steam. A tube is represented at H, which leads from this four-way cock into the chimney; so that the waste steam, after working the piston, is carried off through this tube, and passes into the chimney. The upper end of the piston-rod is furnished with a cross-bar, which is placed in a direction at right angles to the length of the boiler, and also to the piston-rod. This bar is guided in its motion by sliding on two iron perpendicular rods fixed to the sides of the boiler, and parallel to each other. To the ends of this cross-bar are joined two connecting rods, the lower ends of which work two cranks fixed on an axis extending across and beneath the boiler, and immediately under the centre of the cylinder. This axis is sustained in bearings formed in the legs which support the boiler, and upon its extremity is fixed the fly-wheel as represented at B. A large-toothed wheel is placed on this axis; which, being turned with the cranked axle, communicates motion to other wheels; and, through them, to any machinery which the engine may be applied to move.
As the four-way cock is represented in the figure, the steam passes from the boiler through the curved passage G above the piston, while the steam below the piston is carried off through a tube which does not appear in the figure, by which it is conducted to the tube H, and thence to the chimney. The steam, therefore, which passes above the piston presses it downwards; while the pressure upwards does not exceed that of the atmosphere. The piston will therefore descend with a force depending on the excess of the pressure of the steam produced in the boiler above the atmospheric pressure. When the piston has arrived at the bottom of the cylinder, the cock is made to assume the position represented in the figure 52. This effect is produced by the motion of the piston-rod. The steam now passes from above the piston, through the tube H, into the chimney, while the steam from the boiler is conducted through another tube below the piston. The pressure above the piston, in this case, does not exceed that of the atmosphere; while the pressure below it will be that of the steam in the boiler. The piston will therefore ascend with the difference of these pressures. On the arrival of the piston at the top of the cylinder, the four-way cock is again turned to the position represented in [fig. 51]., and the piston again descends; and in the same manner the process is continued. A safety-valve is placed on the boiler at V, loaded with a weight W, proportionate to the strength of the steam with which it is proposed to work.
Pl. XI.
Engr. by P. Maverick
In the engines now described, this valve was frequently loaded at the rate of from 60 to 80 lbs. on the square inch. As the boilers of high-pressure engines were considered more liable to accidents from bursting than those in which steam of a lower pressure was used, greater precautions were taken against such effects. A second safety-valve was provided, which was not left in the power of the engine-man. By this means he had a power to diminish the pressure of the steam, but could not increase it beyond the limit determined by the valve which was removed from his interference. The greatest cause of danger, however, arose from the water in the boiler being consumed by evaporation faster than it was supplied; and therefore falling below the level of the tube containing the furnace. To guard against accidents arising from this circumstance, a hole was bored in the boiler, at a certain depth, below which the water should not be allowed to fall; and in this hole a plug of metal was soldered with lead, or with some other metal, which would fuse at that temperature which would expose the boiler to danger. Thus, in the event of the water being exhausted, so that its level would fall below the plug, the heat of the furnace would immediately melt the solder, and the plug would fall out, affording a vent for the steam, without allowing the boiler to burst. The mercurial steam-gauge, already described, was also used as an additional security. When the force of the steam exceeded the length of the column of mercury which the tube would contain, the mercury would be blown out, and the tube would give vent to the steam. The water by which the boiler was replenished was forced into it by a pump worked by the engine. In order to economise the heat, this water was contained in a tube T, which surrounded the pipe H. As the waste steam, after working the piston, passed off through H, it imparted a portion of its heat to the water contained in the tube T, which was thus warmed to a certain temperature before it was forced into the boiler by the pump. Thus a part of the heat, which was originally carried from the boiler in the form of steam, was returned again to the boiler with the water with which it was fed.
It is evident that engines constructed in this manner may be applied to all the purposes to which the condensing engines are applicable.
(e) To the plates of the English edition has been added one, (plate A) representing a high-pressure engine as constructed by the West Point Foundry in the state of New York. The principal parts will be readily distinguished from their resemblance to the analogous parts of a condensing engine. The condenser and air-pump of that engine, it will be observed, are suppressed. At v x and y z are forcing-pumps by which a supply of water is injected into the boiler at each motion of the engine. For the four-way cock, used in the English high-pressure engines, a slide valve at r s, is substituted, and is found to work to much greater advantage. It is set in motion by an eccentric, in a manner that will be more obvious from an inspection of the plate than from any description.—A. E.
(f) A very safe and convenient boiler for a high-pressure engine has been invented in the United States by Mr. Babcock. The boiler consists of small tubes, into which water is flashed by a small forcing-pump at every stroke of the engine. The tubes are kept so hot in a furnace, as to generate steam of the required temperature, but not hot enough to cause any risk of the decomposition of the water. The strength of the apparatus is such, and the quantity of water exposed to heat at one time so small, as to leave hardly any risk of danger.—A. E.
(83.) Two years after the date of the patent of this engine, its inventor constructed a machine of the same kind for the purpose of moving carriages on railroads; and applied it successfully, in the year 1804, on the railroad at Merthyr Tydvil, in South Wales. It was in principle the same as that already described. The cylinder however was in a horizontal position, the piston-rod working in the direction of the line of road: the extremity of the piston-rod, by means of a connecting rod, worked cranks placed on the axletree, on which were fixed two cogged wheels: these worked in others, by which their motion was communicated finally to cogged wheels fixed on the axle of the hind wheels of the carriage, by which this axle was kept in a state of revolution. The hind wheels being fixed on the axletree, and turning with it, were caused likewise to revolve; and so long as the weight of the carriage did not exceed that which the friction of the road was capable of propelling, the carriage would thus be moved forwards. On this axle was placed a fly-wheel to continue the rotatory motion at the termination of each stroke. The fore wheels are described as being capable of turning like the fore wheels of a carriage, so as to guide the vehicle. The projectors appear to have contemplated, in the first instance, the use of this carriage on turnpike roads; but that notion seems to have been abandoned, and its use was only adopted on the railroad before mentioned. On the occasion of its first trial, it drew after it as many carriages as contained 10 tons of iron a distance of nine miles; which stage it performed without any fresh supply of water, and travelled at the rate of five miles an hour.
(84.) Capital and skill have of late years been directed with extraordinary energy to the improvement of inland transport; and this important instrument of national wealth and civilisation has received a proportionate impulse. Effects are now witnessed, which, had they been narrated a few years since, could only have been admitted into the pages of fiction or volumes of romance. Who could have credited the possibility of a ponderous engine of iron, loaded with several hundred passengers, in a train of carriages of corresponding magnitude, and a large quantity of water and coal, taking flight from Manchester and arriving at Liverpool, a distance of about thirty miles, in little more than an hour? And yet this is a matter of daily and almost hourly occurrence. Neither is the road, on which this wondrous performance is effected, the most favourable which could be constructed for such machines. It is subject to undulations and acclivities, which reduce the rate of speed much more than similar inequalities affect the velocity on common roads. The rapidity of transport thus attained is not less wonderful than the weights transported. Its capabilities in this respect far transcend the exigencies even of the two greatest commercial marts in Great Britain. Loads, varying from 50 to 150 tons are transported at the average rate of 15 miles an hour; but the engines in this case are loaded below their power; and in one instance we have seen a load—we should rather say a cargo—of wagons, conveying merchandise to the amount of 230 tons gross, transported from Liverpool to Manchester at the average rate of 12 miles an hour.
The astonishment with which such performances must be viewed, might be qualified, if the art of transport by steam on railways had been matured, and had attained that full state of perfection which such an art is always capable of receiving from long experience, aided by great scientific knowledge, and the unbounded application of capital. But such is not the present case. The art of constructing locomotive engines, so far from having attained a state of maturity, has not even emerged from its infancy. So complete was the ignorance of its powers which prevailed, even among engineers, previous to the opening of the Liverpool railway, that the transport of heavy goods was regarded as the chief object of the undertaking, and its principal source of revenue. The incredible speed of transport, effected even in the very first experiments in 1830, burst upon the public, and on the scientific world, with all the effect of a new and unlooked-for phenomenon. On the unfortunate occasion which deprived this country of Mr. Huskisson, the wounded body of that statesman was transported a distance of about fifteen miles in twenty-five minutes, being at the rate of thirty-six miles an hour. The revenue of the road arising from passengers since its opening, has, contrary to all that was foreseen, been nearly double that which has been derived from merchandise. So great was the want of experience in the construction of engines, that the company was at first ignorant whether they should adopt large steam-engines fixed at different stations on the line, to pull the carriages from station to station, or travelling engines to drag the loads the entire distance. Having decided on the latter, they have, even to the present moment, laboured under the disadvantage of the want of that knowledge which experience alone can give. The engines have been constantly varied in their weight and proportions, in their magnitude and form, as the experience of each successive month has indicated. As defects became manifest they were remedied; improvements suggested were adopted; and each quarter produced engines of such increased power and efficiency, that their predecessors were abandoned, not because they were worn out, but because they had been outstripped in the rapid march of improvement. Add to this, that only one species of travelling engine has been effectively tried; the capabilities of others remain still to be developed; and even that form of engine which has received the advantage of a course of experiments on so grand a scale to carry it towards perfection, is far short of this point, and still has defects, many of which, it is obvious, time and experience will remove. If then travelling steam engines, with all the imperfections of an incipient invention—with the want of experience, the great parent of practical improvements—with the want of the common advantage of the full application of the skill and capital of the country—subjected to but one great experiment, and that experiment limited to one form of engine; if, under such disadvantages, the effects to which we have referred have been produced, what may we not expect from this extraordinary power, when the enterprise of the country shall be unfettered, when greater fields of experience are opened, when time, ingenuity, and capital have removed the existing imperfections, and have brought to light new and more powerful principles? This is not mere speculation on possibilities, but refers to what is in a state of actual progression. Railways are in progress between the points of greatest intercourse in the United Kingdom, and travelling steam engines are in preparation for the common turnpike roads; the practicability and utility of that application of the steam engine having not only been established by experiment to the satisfaction of their projectors, but proved before the legislature in a committee of inquiry on the subject.
The important commercial and political effects attending such increased facility and speed in the transport of persons and goods, are too obvious to require any very extended notice here. A part of the price (and in many cases a considerable part) of every article of necessity or luxury, consists of the cost of transporting it from the producer to the consumer; and consequently every abatement or saving in this cost must produce a corresponding reduction in the price of every article transported; that is to say, of everything which is necessary for the subsistence of the poor, or for the enjoyment of the rich, of every comfort, and of every luxury of life. The benefit of this will extend, not to the consumer only, but to the producer: by lowering the expense of transport of the produce, whether of the soil or of the loom, a less quantity of that produce will be spent in bringing the remainder to market, and consequently a greater surplus will reward the labour of the producer. The benefit of this will be felt even more by the agriculturist than by the manufacturer; because the proportional cost of transport of the produce of the soil is greater than that of manufactures. If 200 quarters of corn be necessary to raise 400, and 100 more be required to bring the 400 to market, then the net surplus will be 100. But if by the use of steam carriages the same quantity can be brought to market with an expenditure of 50 quarters, then the net surplus will be increased from 100 to 150 quarters; and either the profit of the farmer, or the rent of the landlord, must be increased by the same amount.
But the agriculturist would not merely be benefited by an increased return from the soil already under cultivation. Any reduction in the cost of transporting the produce to market would call into cultivation tracts of inferior fertility, the returns from which would not at present repay the cost of cultivation and transport. Thus land would become productive which is now waste, and an effect would be produced equivalent to adding so much fertile soil to the present extent of the country. It is well known, that land of a given degree of fertility will yield increased produce by the increased application of capital and labour. By a reduction in the cost of transport, a saving will be made which may enable the agriculturist to apply to tracts already under cultivation the capital thus saved, and thereby increase their actual production. Not only, therefore, would such an effect be attended with an increased extent of cultivated land, but also with an increased degree of cultivation in that which is already productive.
It has been said, that in Great Britain there are above a million of horses engaged in various ways in the transport of passengers and goods, and that to support each horse requires as much land as would, upon an average, support eight men. If this quantity of animal power were displaced by steam engines, and the means of transport drawn from the bowels of the earth, instead of being raised upon its surface, then, supposing the above calculation correct, as much land would become available for the support of human beings as would suffice for an additional population of eight millions; or, what amounts to the same, would increase the means of support of the present population by about one-third of the present available means. The land which now supports horses for transport would then support men, or produce corn for food.
The objection that a quantity of land exists in the country capable of supporting horses alone, and that such land would be thrown out of cultivation, scarcely deserves notice here. The existence of any considerable quantity of such land is extremely doubtful. What is the soil which will feed a horse and not feed oxen or sheep, or produce food for man? But even if it be admitted that there exists in the country a small portion of such land, that portion cannot exceed, nor indeed equal, what would be sufficient for the number of horses which must after all continue to be employed for the purposes of pleasure, and in a variety of cases where steam must necessarily be inapplicable. It is to be remembered, also, that the displacing of horses in one extensive occupation, by diminishing their price must necessarily increase the demand for them in others.
The reduction in the cost of transport of manufactured articles, by lowering their price in the market, will stimulate their consumption. This observation applies of course not only to home but to foreign markets. In the latter we already in many branches of manufacture command a monopoly. The reduced price which we shall attain by cheapness and facility of transport will still further extend and increase our advantages. The necessary consequence will be, an increased demand for manufacturing population; and this increased population again reacting on the agricultural interests, will form an increased market for that species of produce. So interwoven and complicated are the fibres which form the texture of the highly civilized and artificial community in which we live, that an effect produced on any one point is instantly transmitted to the most remote and apparently unconnected parts of the system.
The two advantages of increased cheapness and speed, besides extending the amount of existing traffic, call into existence new objects of commercial intercourse. For the same reason that the reduced cost of transport, as we have shown, calls new soils into cultivation, it also calls into existence new markets for manufactured and agricultural produce. The great speed of transit which has been proved to be practicable, must open a commerce between distant points in various articles, the nature of which does not permit them to be preserved so as to be fit for use beyond a certain time. Such are, for example, many species of vegetable and animal food, which at present are confined to markets at a very limited distance from the grower or feeder. The truth of this observation is manifested by the effects which have followed the intercourse by steam on the Irish Channel. The western towns of England have become markets for a prodigious quantity of Irish produce, which it had been previously impossible to export. If animal food be transported alive from the grower to the consumer, the distance of the market is limited by the power of the animal to travel, and the cost of its support on the road. It is only particular species of cattle which bear to be carried to market on common roads and by horse carriages. But the peculiar nature of a railway, the magnitude and weight of the loads which may be transported on it, and the prodigious speed which may be attained, render the transport of cattle, of every species, to almost any distance, both easy and cheap. In process of time, when the railway system becomes extended, the metropolis and populous towns will therefore become markets, not as at present to districts within limited distances of them, but to the whole country.
The moral and political consequences of so great a change in the powers of transition of persons and intelligence from place to place are not easily calculated. The concentration of mind and exertion which a great metropolis always exhibits, will be extended in a considerable degree to the whole realm. The same effect will be produced as if all distances were lessened in the proportion in which the speed and cheapness of transit are increased. Towns, at present removed some stages from the metropolis, will become its suburbs; others, now a day's journey, will be removed to its immediate vicinity; business will be carried on with as much ease between them and the metropolis, as it is now between distant points of the metropolis itself. Let those who discard speculations like these as wild and improbable, recur to the state of public opinion, at no very remote period, on the subject of steam navigation. Within the memory of persons who have not yet passed the meridian of life, the possibility of traversing by the steam engine the channels and seas that surround and intersect these islands, was regarded as the dream of enthusiasts. Nautical men and men of science rejected such speculations with equal incredulity, and with little less than scorn for the understanding of those who could for a moment entertain them. Yet we have witnessed steam engines traversing not these channels and seas alone, but sweeping the face of the waters round every coast in Europe. The seas which interpose between our Asiatic dominions and Egypt, and those which separate our own shores from our West Indian possessions, have offered an equally ineffectual barrier to its powers. Nor have the terrors of the Pacific prevented the "Enterprise" from doubling the Cape, and reaching the shores of India. If steam be not used as the only means of connecting the most distant points of our planet, it is not because it is inadequate to the accomplishment of that end, but because the supply of the material from which at the present moment it derives its powers, is restricted by local and accidental circumstances.[24]
We propose in the present chapter to lay before our readers some account of the means whereby the effects above referred to have been produced; of the manner and degree in which the public have availed themselves of these means; and of the improvements of which they seem to us to be susceptible.
(85.) It is a singular fact, that in the history of this invention considerable time and great ingenuity were vainly expended in attempting to overcome a difficulty, which in the end turned out to be purely imaginary. To comprehend distinctly the manner in which a wheel carriage is propelled by steam, suppose that a pin or handle is attached to the spoke of the wheel at some distance from its centre, and that a force is applied to this pin in such a manner as to make the wheel revolve. If the face of the wheel and the surface of the road were absolutely smooth and free from friction, so that the face of the wheel would slide without resistance upon the road, then the effect of the force thus applied would be merely to cause the wheel to turn round, the carriage being stationary, the surface of the wheel would slip or slide upon the road as the wheel is made to revolve. But if, on the other hand, the pressure of the face of the wheel upon the road is such as to produce between them such a degree of adhesion as will render it impossible for the wheel to slide or slip upon the road by the force which is applied to it, the consequence will be, that the wheel can only turn round in obedience to the force which moves it by causing the carriage to advance, so that the wheel will roll upon the road, and the carriage will be moved forward, through a distance equal to the circumference of the wheel, each time it performs a complete revolution.
It is obvious that both of these effects may be partially produced; the adhesion of the wheel to the road may be insufficient to prevent slipping altogether, and yet it may be sufficient to prevent the wheel from slipping as fast as it revolves. Under such circumstances the carriage would advance and the wheel would slip. The progressive motion of the carriage during one complete revolution of the wheel would be equal to the difference between the complete circumference of the wheel and the portion through which in one revolution it has slipped.
When the construction of travelling steam engines first engaged the attention of engineers, and for a considerable period afterwards, a notion was impressed upon their minds that the adhesion between the face of the wheel and the surface of the road must necessarily be of very small amount, and that in every practical case the wheels thus driven would either slip altogether, and produce no advance of the carriage, or that a considerable portion of the impelling power would be lost by the partial slipping or sliding of the wheels. It is singular that it should never have occurred to the many ingenious persons who for several years were engaged in such experiments and speculations, to ascertain by experiment the actual amount of adhesion in any particular case between the wheels and the road. Had they done so, we should probably now have found locomotive engines in a more advanced state than that to which they have attained.
To remedy this imaginary difficulty, Messrs. Trevithick and Vivian proposed to make the external rims of the wheels rough and uneven, by surrounding them with projecting heads of nails or bolts, or by cutting transverse grooves on them. They proposed, in cases where considerable elevations were to be ascended, to cause claws or nails to project from the surface during the ascent, so as to take hold of the road.
In seven years after the construction of the first locomotive engine by these engineers, another locomotive engine was constructed by Mr. Blinkensop, of Middleton Colliery, near Leeds. He obtained a patent, in 1811, for the application of a rack-rail. The railroad thus, instead of being composed of smooth bars of iron, presented a line of projecting teeth, like those of a cog-wheel, which stretched along the entire distance to be travelled. The wheels on which the engine rolled were furnished with corresponding teeth, which worked in the teeth of the railroad; and, in this way, produced a progressive motion in the carriage.
The next contrivance for overcoming this fictitious difficulty, was that of Messrs. Chapman, who, in the year 1812, obtained a patent for working a locomotive engine by a chain extending along the middle of the line of railroad, from the one end to the other. This chain was passed once round a grooved wheel under the centre of the carriage; so that, when this grooved wheel was turned by the engine, the chain being incapable of slipping upon it, the carriage was consequently advanced on the road. In order to prevent the strain from acting on the whole length of the chain, its links were made to fall upon upright forks placed at certain intervals, which between those intervals sustained the tension of the chain produced by the engine. Friction-rollers were used to press the chain into the groove of the wheel, so as to prevent it from slipping. This contrivance was soon abandoned, for the very obvious reason that a prodigious loss of force was incurred by the friction of the chain.
The following year, 1813, produced a contrivance, of singular ingenuity, for overcoming the supposed difficulty arising from the want of adhesion between the wheels and the road. This was no other than a pair of mechanical legs and feet, which were made to walk and propel in a manner somewhat resembling the feet of an animal.
Fig. 53.
A sketch of these propellers is given in [fig. 53]. A is the carriage moving on the railroad, L and L´ are the legs, F and F´ the feet. The foot F has a joint at O, which corresponds to the ankle; another joint is placed at K, which corresponds to the knee; and a third is placed at L, which corresponds to the hip. Similar joints are placed at the corresponding letters in the other leg. The knee-joint K is attached to the end of the piston of the cylinder. When the piston, which is horizontal, is pressed outwards, the leg L presses the foot F against the ground, and the resistance forces the carriage A onwards. As the carriage proceeds, the angle K at the knee becomes larger, so that the leg and thigh take a straighter position; and this continues until the piston has reached the end of its stroke. At the hip L there is a short lever, L M, the extremity of which is connected by a cord or chain with a point, S, placed near the shin of the leg. When the piston is pressed into the cylinder, the knee, K, is drawn towards the engine, and the cord, M S, is made to lift the foot, F, from the ground; to which it does not return until the piston has arrived at the extremity of the cylinder. On the piston being again driven out of the cylinder, the foot, F, being placed on the road, is pressed backwards by the force of the piston-rod at K; but the friction of the ground preventing its backward motion, the re-action causes the engine to advance: and in the same manner this process is continued.
Attached to the thigh, at N, above the knee, by a joint, is a horizontal rod, N R, which works a rack, R. This rack has beneath it a cog-wheel. This cog-wheel acts in another rack below it. By these means, when the knee K is driven from the engine, the rack R is moved backwards; but the cog-wheel, acting on the other rack beneath it, will move the latter in the contrary direction. The rack R being then moved in the same direction with the knee, K, it follows that the other rack will always be moved in a contrary direction. The lower rack is connected by another horizontal rod with the thigh of the leg, L´ F´, immediately above the knee, at N´. When the piston is forced inwards, the knee, K´, will thus be forced backwards; and when the piston is forced outwards, the knee, K´, will be drawn forwards. It therefore follows that the two knees, K and K´, are pressed alternately backwards and forwards. The foot, F´, when the knee, K´, is drawn forward, is lifted by the means already described for the foot, F.
It will be apparent, from this description, that the piece of mechanism here exhibited is a contrivance derived from the motion of the legs of an animal, and resembling in all respects the fore legs of a horse. It is however to be regarded rather as a specimen of great ingenuity than as a contrivance of practical utility.
(86.) It was about this period that the important fact was first ascertained that the adhesion or friction of the wheels with the rails on which they moved was amply sufficient to propel the engine, even when dragging after it a load of great weight; and that in such case, the progressive motion would be effected without any slipping of the wheels. The consequence of this fact rendered totally useless all the contrivances for giving wheels a purchase on the road, such as racks, chains, feet, &c. The experiment by which this was determined appears to have been first tried on the Wylam railroad; where it was proved, that, when the road was level, and the rails clean, the adhesion of the wheels was sufficient, in all kind of weather, to propel considerable loads. By manual labour it was first ascertained how much weight the wheels of a common carriage would overcome without slipping round on the rail; and having found the proportion which that bore to the weight, they then ascertained that the weight of the engine would produce sufficient adhesion to drag after it, on the railroad, the requisite number of wagons.[25]
In 1814, an engine was constructed at Killingworth, by Mr. Stephenson, having two cylinders with a cylindrical boiler, and working two pair of wheels, by cranks placed at right angles; so that when the one was in full operation, the other was at its dead points. By these means the propelling power was always in action. The cranks were maintained in this position by an endless chain, which passed round two cogged wheels placed under the engine, and which were fixed on the same axles on which the wheels were placed. The wheels in this case were fixed on the axles, and turned with them.
Fig. 54.
This engine is represented in [fig. 54]., the sides being open, to render the interior mechanism visible. A B is the cylindrical boiler; C C are the working cylinders; D E are the cogged wheels fixed on the axle of the wheels of the engine, and surrounded by the endless chain. These wheels being equal in magnitude, perform their revolutions in the same time; so that, when the crank, F, descends to the lowest point, the crank, G, rises from the lowest point to the horizontal position, D; and, again, when the crank, F, rises from the lowest point to the horizontal position, E, the other crank rises to the highest point; and so on. A very beautiful contrivance was adopted in this engine, by which it was suspended on springs of steam. Small cylinders, represented at H, are screwed by flanges to one side of the boiler, and project within it a few inches; they have free communication at the top with the water or steam of the boiler. Solid pistons are represented at I, which move steam-tight in these cylinders; the cylinders are open at the bottom, and the piston-rods are screwed on the carriage of the engine, over the axle of each pair of wheels, the pistons being presented upwards. As the engine is represented in the figure, it is supported on four pistons, two at each side. The pistons are pressed upon by the water or steam which occupies the upper chamber of the cylinder; and the latter being elastic in a high degree, the engine has all the advantage of spring suspension. The defect of this method of supporting the engine is, that when the steam loses that amount of elasticity necessary for the support of the machine, the pistons are forced into the cylinders, and the bottoms of the cylinders bear upon them. All spring suspension is then lost. This mode of suspension has consequently since been laid aside.
In an engine subsequently constructed by Mr. Stephenson, for the Killingworth railroad, the mode adopted of connecting the wheels by an endless chain and cog-wheels was abandoned; and the same effect was produced by connecting the two cranks by a straight rod. All such contrivances, however, have this great defect, that, if the fore and hind wheels be not constructed with dimensions accurately equal, there must necessarily be a slipping or dragging on the road. The nature of the machinery requires that each wheel should perform its revolution exactly in the same time; and consequently, in doing so, must pass over exactly equal lengths of the road. If, therefore, the circumference of the wheels be not accurately equal, that wheel which has the lesser circumference must be dragged along so much of the road as that by which it falls short of the circumference of the greater wheel; or, on the other hand, the greater must be dragged in the opposite direction, to compensate for the same difference. As no mechanism can accomplish a perfect equality in four, much less in six, wheels, it may be assumed that a great portion of that dragging effect is a necessary consequence of the principle of this machine; and even were the wheels, in the first instance, accurately constructed, it is not possible that their wear could be so exactly uniform as to continue equal.
(87.) The next stimulus which the progress of this invention received, proceeded from the great national work undertaken at Liverpool, by which that town and the extensive commercial mart of Manchester were connected by a double line of railway. When this project was undertaken, it was not decided what moving power it might be most expedient to adopt as a means of transport on the proposed road: the choice lay between horse-power, fixed steam engines, and locomotive engines; but the first, for many obvious reasons, was at once rejected in favour of one or other of the last two.
The steam engine may be applied, by two distinct methods, to move wagons either on a turnpike road or on a railway. By the one method the steam engine is fixed, and draws the carriage or train of carriages towards it by a chain extending the whole length of road on which the engine works. By this method the line of road over which the transport is conducted is divided into a number of short intervals, at the extremity of each of which an engine is placed. The wagons or carriages, when drawn by any engine to its own station, or detached, and connected with the extremity of the chain worked by the next stationary engine; and thus the journey is performed, from station to station, by separate engines. By the other method the same engine draws the load the whole journey, travelling with it.
The Directors of the Liverpool and Manchester railroad, when that work was advanced towards its completion, employed, in the spring of the year 1829, Messrs. Stephenson and Lock and Messrs. Walker and Rastrick, experienced engineers, to visit the different railways where practical information respecting the comparative effects of stationary and locomotive engines was likely to be obtained; and from these gentlemen they received reports on the relative merits, according to their judgment, of the two methods. The particulars of their calculations are given at large in the valuable work of Mr. Nicholas Wood on railways; to which we refer the reader, not only on this, but on many other subjects connected with the locomotive steam engine into which it would be foreign to our subject to enter. The result of the comparison of the two systems was, that the capital necessary to be advanced to establish a line of stationary engines was considerably greater than that which was necessary to establish an equivalent power in locomotive engines; that the annual expense by the stationary engines was likewise greater; and that, consequently, the expense of transport by the latter was greater, in a like proportion. The subjoined table exhibits the results numerically:—
| Capital. | Annual Expense. | Expense of taking a Ton of Goods One Mile. | |||||
| £ | s. | d. | £ | s. | d. | ||
| Locomotive Engines | 58,000 | 0 | 0 | 25,517 | 8 | 2 | 0·164 of a penny. |
| Stationary Engines | 121,496 | 7 | 0 | 42,031 | 16 | 5 | 0·269 |
| Locomotive System—less | 63,496 | 7 | 0 | 16,514 | 8 | 3 | 0·105 |
On the score of economy, therefore, the system of locomotive engines was entitled to a preference; but there were other considerations which conspired with this to decide the choice of the Directors in its favour. An accident occurring in any part of a road worked by stationary engines must necessarily produce a total suspension of work along the entire line. The most vigilant and active attention on the part of every workman, however employed, in every part of the line, would therefore be necessary; but, independently of this, accidents arising from the fracture or derangement of any of the chains, or from the suspension of the working of any of the fixed engines, would be equally injurious, and would effectually stop the intercourse along the line. On the other hand, in locomotive engines an accident could only affect the particular train of carriages drawn by the engine to which the accident might occur; and even then the difficulty could be remedied by having a supply of spare engines at convenient stations along the line. It is true that the probability of accident is, perhaps, less in the stationary than in the locomotive system; but the injurious consequences, when accident does happen, are prodigiously greater in the former. "The one system," says Mr. Walker, "is like a chain extending from Liverpool to Manchester, the failure of a single link of which would destroy the whole; while the other is like a number of short and unconnected chains," the destruction of any one of which does not interfere with the effect of the others, and the loss of which may be supplied with facility.
The decision of the Directors was, therefore, in favour of locomotive engines; and their next measure was to devise some means by which the inventive genius of the country might be stimulated to supply them with the best possible form of engines for this purpose. With this view, it was proposed and carried into effect to offer a prize for the best locomotive engine which might be produced under certain proposed conditions, and to appoint a time for a public trial of the claims of the candidates. A premium of 500l. was accordingly offered for the best locomotive engine to run on the Liverpool and Manchester Railway; under the condition that it should produce no smoke; that the pressure of the steam should be limited to 50 lbs. on the inch; and that it should draw at least three times its own weight, at the rate of not less than ten miles an hour; that the engine should be supported on springs, and should not exceed fifteen feet in height. Precautions were also proposed against the consequences of the boiler bursting; and other matters, not necessary to mention more particularly here. This proposal was announced in the spring of 1829, and the time of trial was appointed in the following October. The engines which underwent the trial were, the Rocket, constructed by Mr. Stephenson; the Sanspariel, by Hackworth; and the Novelty, by Messrs. Braithwait and Ericson. Of these, the Rocket obtained the premium. A line of railway was selected for the trial, on a level piece of road about two miles in length, near a place called Rainhill, between Liverpool and Manchester; the distance between the two stations was a mile and a half, and the engine had to travel this distance backwards and forwards ten times, which made altogether a journey of 30 miles. The Rocket performed this journey twice: the first time in 2 hours 14 minutes and 8 seconds; and the second time, in 2 hours 6 minutes and 49 seconds. Its speed at different parts of the journey varied: its greatest rate of motion was rather above 29 miles an hour; and its least, about 11-1/2 miles an hour. The average rate of the one journey was 13-4/10 miles an hour; and of the other, 14-2/20 miles. This was the only engine which performed the complete journey proposed, the others having been stopped from accidents which occurred to them in the experiment. The Sanspariel performed the distance between the stations eight times, travelling 22-1/2 miles in 1 hour 37 minutes and 16 seconds. The greatest velocity to which this engine attained was something less than 23 miles per hour. The Novelty had only passed twice between the stations when the joints of the boiler gave way, and put an end to the experiment.
(88.) The great object to be attained in the construction of these engines was, to combine with sufficient lightness the greatest possible heating power. The fire necessarily acts on the water in two ways: first, by its radiant heat; and, second, by the current of heated air which is carried by the draft through the fire, and finally passes into the chimney. To accomplish this object, therefore, it is necessary to expose to both these sources of heat the greatest possible quantity of surface in contact with the water. These ends were attained by the following admirable arrangement in the Rocket:—
Fig. 55.
Fig. 56.
This engine is represented in [fig. 55]. It is supported on four wheels; the principal part of the weight being thrown on one pair, which are worked by the engine. The boiler consists of a cylinder 6 feet in length, with flat ends; the chimney issues from one end, and to the other end is attached a square box, B, the bottom of which is furnished with the grate on which the fuel is placed. This box is composed of two casings of iron, one contained within the other, having between them a space about 3 inches in breadth; the magnitude of the box being 3 feet in length, 2 feet in width, and 3 feet in depth. The casing which surrounds the box communicates with the lower part of the boiler by a pipe marked C; and the same casing at the top of the box communicates with the upper part of the boiler by another pipe marked D. When water is admitted into the boiler, therefore, it flows freely through the pipe C, into the casing which surrounds the furnace or fire-box, and fills this casing to the same level as that which it has in the boiler. When the engine is at work, the boiler is kept about half filled with water; and, consequently, the casing surrounding the furnace is completely filled. The steam which is generated in the water contained in the casing finds its exit through the pipe D, and escapes into the upper part of the boiler. A section of the engine, taken at right angles to its length is represented at [fig. 56]. Through the lower part of the boiler pass a number of copper tubes of small size, which communicate at one end with the fire-box, and at the other with the chimney, and form a passage for the heated air from the furnace to the chimney. The ignited fuel spread on the grate at the bottom of the fire-box disperses its heat by radiation, and acts in this manner on the whole surface of the casing surrounding the fire-box; and thus raises the temperature of the thin shell of water contained in that casing. The chief part of the water in the casing, being lower in its position than the water in the boiler, acquires a tendency to ascend when heated, and passes into the boiler; so that a constant circulation of the heated water is maintained, and the water in the boiler must necessarily be kept at nearly the same temperature as the water in the casing. The air which passes through the burning fuel, and which fills the fire-box, is carried by the draft through the tubes which extend through the lower part of the boiler; and as these tubes are surrounded on every side with the water contained in the boiler, this air transmits its heat through these tubes to the water. It finally issues into the chimney, and rises by the draft. The power of this furnace must necessarily depend on the power of draft in the chimney; and to increase this, and at the same time to dispose of the waste steam after it has worked the piston, this steam is carried off by a pipe L, which passes from the cylinder to the chimney, and escapes there in a jet which is turned upwards. By the velocity with which it issues from this jet, and by its great comparative levity, it produces a strong current upwards in the chimney, and thus gives force to the draft of the furnace. In [fig. 56]. the grate-bars are represented at the bottom of the fire-box at F. There are two cylinders, one of which works each wheel; one only appearing in the drawing, [fig. 55]., the other being concealed by the engine. The spokes which these cylinders work are placed at right angles on the wheels; the wheels being fixed on a common axle, with which they turn.
In this engine, the surface of water surrounding the fire-box, exposed to the action of radiant heat, amounted to 20 square feet, which received heat from the surface of 6 square feet of burning fuel on the bars. The surface exposed to the action of the heated air amounted to 118 square feet. The engine drew after it another carriage, containing fuel and water; the fuel used was coke, for the purpose of avoiding the production of smoke.
(89.) The Sanspareil of Mr. Hackworth is represented in [fig. 57].; the horizontal section being exhibited in [fig. 58].
Fig. 57.
Fig. 58.
The draft of the furnace is produced in the same manner as in the Rocket, by ejecting the waste steam coming from the cylinder into the chimney; the boiler, however, differs considerably from that of the Rocket. A recurved tube passes through the boiler, somewhat similar to that already described in the early engine of Messrs. Trevithick and Vivian. In the horizontal section ([fig. 58].), D expresses the opening of the furnace at the end of the boiler, beside the chimney. The grate-bars appear at A, supporting the burning fuel; and a curved tube passing through the boiler, and terminating in the chimney, is expressed at B, the direction of the draft being indicated by the arrow; C is a section of the chimney. The cylinders are placed, as in the Rocket, on each side of the boiler; each working a separate wheel, but acting on spokes placed at right angles to each other. The tube in which the grate and flue are placed diminishes in diameter as it approaches the chimney. At the mouth where the grate was placed, its diameter was 2 feet; and it was gradually reduced, so that, at the chimney, its diameter was only 15 inches. The grate-bars extended 5 feet into the tube. The surface of water exposed to the radiant heat of the fire was 16 square feet; and that exposed to the action of the heated air and flame was about 75 square feet. The magnitude of the grate or sheet of burning fuel which radiated heat, was 10 square feet.
(90.) The Novelty, of Messrs. Braithwait and Ericson, is represented in [fig. 59].; and a section of the generator and boiler is exhibited in [fig. 60].: the corresponding parts in the two figures are marked by the same letters.
Fig. 59.
A is the generator or receiver, containing the steam which works the engine; this communicates with a lower generator, B, which extends in a horizontal direction the entire length of the carriage. Within the generator, A, is contained the furnace, F, which communicates in a tube, C; carried up through the generator, and terminated at the top by sliding shutters, which exclude the air, and which are only opened to supply fuel to the grate, F. Below the grate the furnace is not open, as usual, to the atmosphere, but communicates by a tube, E, with a bellows, D; which is worked by the engine, and which forces a constant stream of air, by the tube E, through the fuel on F, so as to keep that fuel in vivid combustion. The heated air, contained in the furnace, F, is driven on, by the same force, through a small curved tube marked e, which circulates like a worm (as represented in [fig. 60].) through the horizontal generator or receiver; and, tapering gradually, until reduced to very small dimensions, it finally issues into the chimney, G. The air, in passing along this tube, imparts its heat to the water by which the tube is surrounded, and is brought to a considerably reduced temperature when discharged into the chimney. The cylinder, which is represented at K, works one pair of wheels, by means of a bell-crank; the other pair, when necessary, being connected with them.
Fig. 60.
In this engine, the magnitude of the surface of burning fuel on the grate-bars is less than 2 square feet; the surface exposed to radiant heat is 9-1/2 square feet; and the surface of water exposed to heated air is about 33 square feet.
The superiority of the Rocket may be attributed chiefly to the greater quantity of surface of the water which is exposed to the action of the fire. With a less extent of grate-bars than the Sanspareil, in the proportion of 3 to 5, it exposes a greater surface of water to radiant heat, in the proportion of 4 to 3; and a greater surface of water to heated air, in the proportion of more than 3 to 2. It was found that the Rocket, compared with the Sanspareil, consumed fuel, in the evaporation of a given quantity of water, in the proportion of 11 to 28. The suggestion of using the tubes to conduct through the water the heated air to the chimney is due to Mr. Booth, treasurer of the Liverpool and Manchester Railway Company; and, certainly, nothing has been more conducive to the efficiency of the engines since used than this improvement. It is much to be regretted that the ingenious gentleman who suggested this has reaped none of the advantages to which a patentee would be legally entitled.[26]
(91.) The great object to be effected in the boilers of these engines is, to keep a small quantity of water at an excessive temperature, by means of a small quantity of fuel kept in the most active state of combustion. To accomplish this, it is necessary, first, so to shape the boiler, furnace, and flues, that the water shall be in contact with as extensive a surface as possible, every part of which is acted on either immediately, by the heat radiating from the fire, or mediately, by the air which has passed through the fire, and which finally rushes into the chimney: and, secondly, that such a forcible draught should be maintained in the furnace, that a quantity of heat shall be extricated from the fuel, by combustion, sufficient to maintain the water at the necessary temperature, and to produce the steam with sufficient rapidity. To accomplish these objects, therefore, the chamber containing the grate should be completely surrounded by water, and should be below the level of the water in the boiler. The magnitude of the surface exposed to radiation should be as great as is consistent with the whole magnitude of the machine. The comparative advantage which the Rocket possessed in these respects over the other engines will be evident on inspection. In the next place, it is necessary that the heat, which is absorbed by the air passing through the fuel, and keeping it in a state of combustion, should be transferred to the water before the air escapes into the chimney. Air being a bad conductor of heat, to accomplish this it is necessary that the air in the flues should be exposed to as great an extent of surface in contact with the water as possible. No contrivance can be less adapted for the attainment of this end than one or two large tubes traversing the boiler, as in the earliest locomotive engines: the body of air which passes through the centre of these tubes had no contact with their surface, and, consequently, passed into the chimney at nearly the same temperature as that which it had when it quitted the fire. The only portion of air which imparted its heat to the water was that portion which passed next to the surface of the tube.
Several methods suggest themselves to increase the surface of water in contact with a given quantity of air passing through it. This would be accomplished by causing the air to pass between plates placed near each other, so as to divide the current into thin strata, having between them strata of water, or it might be made to pass between tubes differing slightly in diameter, the water passing through an inner tube, and being also in contact with the external surface of the outer tube. Such a method would be similar in principle to the steam-jacket used in Watt's steam engines, or to the condenser of Cartwright's engine already described. But, considering the facility of constructing small tubes, and of placing them in the boiler, that method, perhaps, is, on the whole, the best in practice; although the shape of a tube, geometrically considered, is most unfavourable for the exposure of a fluid contained in it to its surface. The air which passes from the fire-chamber, being subdivided as it passes through the boiler by a great number of very small tubes, may be made to impart all its excess of heat to the water before it issues into the chimney. This is all which the most refined contrivance can effect. The Rocket engine was traversed by 25 tubes, each 3 inches in diameter; and the principle has since been carried to a much greater extent.
The abstraction of a great quantity of heat from the air before it reaches the chimney is attended with one consequence, which, at first view, would present a difficulty apparently insurmountable; the chimney would, in fact, lose its power of draught. This difficulty, however, was removed by using the waste steam, which had passed from the cylinder after working the engine, for the purpose of producing a draught. This steam was urged through a jet presented upwards in the chimney, and driven out with such force in that direction as to create a sufficient draught to work the furnace.
It will be observed that the principle of draught in the Novelty is totally distinct from this: in that engine the draught is produced by a bellows worked by the engine. The question, as far as relates to these two methods, is, whether more power is lost in supplying the steam through the jet, as in the Rocket, or in working the bellows, as in the Novelty. The force requisite to impel the steam through the jet must be exerted by the returning stroke of the piston, and, consequently, must rob the working effect to an equivalent amount. On the other hand, the power requisite to work the bellows in the Novelty must be subducted from the available power of the engine. The former method is found to be the more effectual and economical.
The importance of these details will be understood, when it is considered that the only limit to the attainment of speed by locomotive engines is the power to produce in a given time a certain quantity of steam. Each stroke of the piston causes one revolution of the wheels, and consumes two cylinders full of steam: consequently, a cylinder of steam corresponds to a certain number of feet of road travelled over: hence it is that the production of a rapid and abundant supply of heat, and the imparting of that heat quickly and effectually to the water, is the key to the solution of the problem to construct an engine capable of rapid motion.
The method of subdividing the flue into tubes was carried much further by Mr. Stephenson after the construction of the Rocket; and, indeed, the principle was so very obvious, that it is only surprising that, in the first instance, tubes of smaller diameter than 3 inches were not used. In engines since constructed, the number of tubes vary from 90 to 120, the diameter being reduced to 2 inches or less, and in some instances tubes have been introduced, even to the number of 150, of 1-1/2 inch diameter. In the Meteor, 20 square feet are exposed to radiation, and 139 to the contact of heated air; in the Arrow, 20 square feet to radiation, and 145 to the contact of heated air. The superior economy of fuel gained by this means will be apparent by inspecting the following table, which exhibits the consumption of fuel which was requisite to convey a ton weight a mile in each of four engines, expressing also the rate of the motion:—
| Engines. | Average rate of speed in miles per hour. | Consumption of Coke in pounds per ton per mile. | |
| No. 1. | Rocket | 14 | 2·41 |
| 2. | Sanspareil | 15 | 2·47 |
| 3. | Phœnix | 12 | 1·42 |
| 4. | Arrow | 12 | 1·25 |
(92.) Since the period at which the railway was opened for the actual purposes of transport, the locomotive engines have been in a state of progressive improvement. Scarcely a month has passed without suggesting some change in the details, by which fuel might be economised, the production of steam rendered more rapid, the wear of the engine rendered slower, the proportionate strength of the different parts improved, or some other desirable end obtained. The consequence of this has been, that the particular engines to which we have alluded, and others of the same class, without having, as it were, lived their natural life, or without having been worn out by work, have been laid aside to give place to others of improved powers. By the exposure of the cylinders to the atmosphere in the Rocket, and engines of a similar form, a great waste of heat was incurred, and it was accordingly determined to remove them from the exterior of the boiler, and to place them within a casing immediately under the chimney: this chamber was necessarily kept warm by its proximity to the end of the boiler, but more by the current of heated air which constantly rushed into it from the tubes. This change, also, rendered necessary another, which improved the working of the engine. In the earlier engines the motion of the piston was communicated to the wheel by a connecting rod attached to one of the spokes on the exterior of the wheel, as represented in [fig. 55]. By the change to which we have just alluded, the cylinders being placed between the wheels under the chimney, this mode of working became inapplicable, and it was considered better to connect the piston-rods with two cranks placed at right angles on the axles of the great wheels. By this means, it was found that the working of the machine was more even, and productive of less strain than in the former arrangement. On the other hand, a serious disadvantage was incurred by the adoption of a cranked axle. The weakness necessarily arising from such a form of axle could only be counterbalanced by great thickness and weight of metal; and even this precaution does not prevent the occasional fracture of such axles at the angles of the cranks. The advantages, however, of this plan, on the whole, are considered to predominate.
In the most improved engines in present use two safety-valves are provided, of which only one is in the power of the engine-man. The tubes being smaller and more numerous than in the earlier engines, the heat is more completely extracted from the air before it enters the chimney. A powerful draft is rendered still more necessary by the smallness of the tubes: this is effected by forcing the steam which has worked the pistons through a contracted orifice, presented upwards in the chimney, by the regulation of which any degree of draft may be obtained.
One of the most improved engines at present in use is represented in [fig. 61].
A represents the cylindrical boiler, the lower half of which is traversed by tubes, as described in the Rocket. They are usually from 80 to 100 in number, and about 1-1/2 inch in diameter; the boiler is about 7 feet in length; the fire-chamber is attached to one end of it, at F, as in the Rocket, and similar in construction; the cylinders are inserted in a chamber at the other end, immediately under the chimney. The piston-rods are supported in the horizontal position by guides; and connecting rods extend from them, under the engine, to the two cranks placed on the axle of the large wheels. The effects of any inequality in the road are counteracted by springs, on which the engine rests; the springs being below the axle of the great wheels, and above that of the less. The steam is supplied to the cylinders, and withdrawn, by means of the common sliding valves, which are worked by an eccentric wheel placed on the axle of the large wheels of the carriage. The motion is communicated from this eccentric wheel to the valve by sliding rods. The stand is placed for the attendant at the end of the engine, next the fire-place, F; and two levers, L, project from the end, which communicate with the valves by means of rods, by which the engine is governed, so as to stop or reverse the motion.
Fig. 61.
The wheels of these engines have been commonly constructed of wood, with strong iron tires, furnished with flanges adapted to the rails. But Mr. Stephenson has recently substituted, in some instances, wheels of iron with hollow spokes. The engine draws after it a tender carriage containing the fuel and water; and, when carrying a light load, is capable of performing the whole journey from Liverpool to Manchester without a fresh supply of water. When a heavy load of merchandise is drawn, it is usual to take in water at the middle of the trip.
(93.) In reviewing all that has been stated, it will be perceived that the efficiency of the locomotive engines used on this railway is mainly owing to three circumstances: 1st, The unlimited power of draft in the furnace, by projecting the waste steam into the chimney; 2d, The unlimited abstraction of heat from the air passing from the furnace, by Mr. Booth's ingenious arrangement of tubes traversing the boiler; and, 3d, Keeping the cylinders warm, by immersing them in the chamber under the chimney.[27] There are many minor details which might be noticed with approbation, but these constitute the main features of the improvements, and should never, for a moment, be lost sight of by projectors of locomotive engines.
The successive introduction of improvements in the engines, some of which we have mentioned, has been accompanied by corresponding accessions to their practical power, and to the economy of fuel; and they have now arrived at a point which is as far beyond the former expectations of the most sanguine locomotive projectors, as it assuredly is short of the perfection of which these wonderful machines are still susceptible.
In the spring of the year 1832, I made several experiments on the Manchester railway, with a view to determine, in the actual state of the locomotive engines at that time, their powers with respect to the amount of load and the economy of fuel. Since that time I am not aware that, in these respects, the engine has received any material improvement. The following are the particulars of three experiments thus made:—