FOOTNOTES:

[D] From an article by Dr. Lauder Lindsay on "The Dyeing Properties of Lichens." The Edinburgh Philosophical Journal, July to October, 1855.


CHAPTER V

BLUE

INDIGO, WOAD, LOGWOOD

INDIGO

Indigo is the blue matter extracted from a plant Indigofera tinctoria and other species, growing in Asia, South America and Egypt. It reaches the market in a fine powder, which is insoluble in water. There are two ways of dyeing with Indigo. It may be dissolved in sulphuric acid or oil of vitriol, thereby making an indigo extract. This process was discovered in 1740. It gives good blue colours but is not very permanent, darker colours are more so than the paler. It does not dye cotton or linen.

The other method is by the Indigo vat process which produces fast colours but is complicated and difficult. In order to colour with indigo it has to be deprived of its oxygen. The deoxidized indigo is yellow and in this state penetrates the woollen fibre; the more perfectly the indigo in a vat is deoxidized, the brighter and faster will be the colour. For wool dyeing the vats are heated to a temperature of 50°C. Cotton and linen are generally dyed cold.

TO MAKE EXTRACT OF INDIGO

1 lb. oil of vitriol (pure, not commercial).
2 oz. finely ground Indigo.
1/2 oz. precipitated chalk.

Mix a little of the indigo with a small quantity of oil of vitriol, add a little chalk and stir well. Go on mixing gradually till all is used up. This should take an hour or two. Stir a few times each day for 4 or 5 days, adding about 1/2 oz. more of chalk by degrees. It is best mixed in a glass stoppered bottle or jar, and stirred with a glass rod. It must be kept from the air.

INDIGO EXTRACT (4 to 6 lbs. wool).

Mordant[E] 25% Alum. Stir 2 to 3 ozs. Indigo extract into the water of dye bath. The amount is determined by the depth of shade required. When warm, enter the wool and bring slowly to boiling point (about 1/2 an hour) and continue boiling for another 1/2 hour. By keeping it below boiling point while dyeing, better colours are got, but it is apt to be uneven. Boiling levels the colour but makes the shade greener. This is corrected by adding to the dye bath a little logwood, 10 to 20 per cent which should be boiled up separately, strained, and put in bath before the wool is entered; too much logwood dims the colour. Instead of logwood a little madder is sometimes used; also Cudbear or Barwood.

INDIGO VAT (TIN) FOR WOOL

To 2 quarts of water add 1/4 lb. lime, and make hot. Then add 1 oz. indigo pounded up with a little of the lime water; let it stand and get warmer. Pound up 1/2 oz. tin, Stannous Chloride, in a little lime water and add, together with 1/2 oz. zinc. Add more lime water or tin according to the state of the vat. There should be a streaky scum on the surface, and the water underneath clear with a green tinge. Pearl ash can be used instead of lime.

HYDROSULPHITE-SODA VAT FOR WOOL

2 ozs. powdered indigo.
7 fluid ozs. Caustic Soda solution (SG 1.2).
4 pints Sodium Hydrosulphite (SG 1.1).

The Stock Solution.—Take 2 ozs. of well pounded indigo, with enough warm water (120°F.) to make a paste, and grind in a pestle and mortar for 10 minutes. Empty into a saucepan, capacity 1 gallon. Take 12 fluid ozs. of water adding gradually 3 ozs. of commercial caustic soda 76 per cent. This will give a solution of SG 1.2, which can be tested with a hydrometer reading from 1000 to 2000, the 1000 representing SG 1 as for water.

Next take 5 pints water, add hydrosulphite slowly, stirring gently until a reading of 1100 is shown (SG 1.1) on the hydrometer. If the hydrosulphite be weighed beforehand and the stock of the same be kept free from damp air, or great heat, for future vats the hydrometer can be dispensed with; it is simply weighed out and added slowly to the water. If added too quickly the hydrosulphite will cake, fall to the bottom and be difficult to dissolve.

To the saucepan containing the indigo (100 per cent) add 7 fluid ozs. of the caustic soda solution, then gradually add 3-1/2 pints of hydrosulphite solution, stirring gently for 15 to 20 minutes. Heat the saucepan to 120°F. and on no account to more than 140°F.—overheating will ruin the Stock Solution—let it stand for half an hour, then test with a strip of glass. This should show a perfectly clear golden yellow colour (turning blue in 45 secs. approx.), free from spots. If dark spots show, this indicates undissolved indigo, therefore gradually add hydrosulphite solution (2-3 fluid ozs.). Wait 15 mins. and test with glass strip; if incorrect continue this every 15 minutes until the glass indicates clear yellow. If the Stock Solution is greenish white and turbid, undissolved indigo white is present. Add then not more than a teaspoonful at a time caustic soda solution until the Stock Solution answers the glass test.

The Dye Vat should contain about 10 gallons of water heated to hand hot, 120° and not above 140°F. Add 3 ozs. of hydrosulphite solution stirring carefully, let it stand for 20 minutes; this renders harmless any undissolved oxygen. Add a small cupful of the Stock Solution, stir carefully without splashing. The vats should be greenish yellow and should not feel slimy, an indication of too much caustic. The vat is now ready to dye and is kept at 120° to 140°F.

Between dips add Stock Solution as required, if the vat goes blue and turbid add 3 to 4 fluid ozs. of hydrosulphite and warm up to 140°F. and wait 30 minutes. As a last resort add caustic soda solution very gradually. This should not be required if the Stock Solution is properly prepared.

Start to dye with weak vats, 20 to 40 minute dips, and finish with stronger vats. The more dips given to obtain a fixed shade, the faster will be the yarn to washing and rubbing. The yarn must be oxidized by exposure to the air for the same length of time as dipped. After the final dip, pass the yarn through a 10 gallon bath of water to which is added 3 ozs. of sulphuric acid, pure or hydrochloric. This neutralizes the caustic used. Wash yarn at least twice in water.

Improvement of Defective Indigo Vat Dyes.

If, after washing until clear, the yarn should rub off badly, there is but one remedy. Wash same in Fuller's earth, and if the shade is then too pale, re-dye. If, through bad management of the vats, the yarn is dull, pass the yarn through a hot bath (100% water, 1% acetic acid) and wash in two waters. If yarn is streaky, take 10 gallons of water at 120°F., 1 oz. of hydrosulphite powder, 2 fluid ozs. liquid ammonia fort. 880, and let yarn lie in same for 60 minutes. Wash in two waters.

The following facts should be carefully noted:—

The Caustic Soda is the alkali which dissolves the Indigo White.

The Hydrosulphite reduces the Indigotine in the Indigo to Indigo White.

Indigo White is fixed on the yarn as Indigo White and on exposure to the air becomes blue.

The yarn, on removal from the vat, should come out greenish yellow or a greenish blue. The latter is for blue yarn and should not turn blue too quickly (allow 60 seconds at least).

Rest the vats for 1 hour after 3 hours work. Never hurry the vats. It is a good thing to have hydrosulphite slightly in excess as this prevents premature oxidization; too much will strip off the indigo white already deposited on the yarn.

Caustic Soda must always be used with the greatest caution or the yarn will be tendered and ruined.

Finally, unless the yarn is completely scoured it is impossible to obtain a clear colour, or a blue which will not rub off.

The figures given are for Indigo bearing 100% Indigotine, therefore in using vegetable Indigo do not add all the Caustic or Hydrosulphite, but depend on the glass test rather than on measurements.

WOAD

Woad is derived from a plant, Isatis tinctoria, growing in the North of France and in England. It was the only blue dye in the West before Indigo was introduced from India. Since then woad has been little used except as a fermenting agent for the Indigo vat. It dyes woollen cloth a greenish colour which changes to a deep blue in the air. It is said to be inferior in colour to indigo but the colour is much more permanent. The leaves when cut are reduced to a paste, kept in heaps for about fifteen days to ferment, and then are formed into balls which are dried in the sun; these have a rather agreeable smell and are of a violet colour. These balls are subjected to a further fermentation of nine weeks before being used by the dyer. When woad is now used it is always in combination with indigo, to improve the colour. Even by itself, however, it yields a good and very permanent blue.

It is not now known how the ancients prepared the blue dye, but it has been stated (Dr. Plowright) that woad leaves when covered with boiling water, weighted down for half-an-hour, the water then poured off treated with caustic potash and subsequently with hydrochloric acid, yield a good indigo blue. If the time of infusion be increased, greens and browns are obtained. It is supposed that woad was "vitrum" the dye with which Caesar said almost all the Britons stained their bodies. It is said to grow near Tewkesbury, also Banbury. It was cultivated till quite lately in Lincolnshire. There were four farms in 1896; one at Parson Drove, near Wisbech, two farms at Holbeach, and one near Boston. Indigo has quite superseded it in commerce.