GENERAL CONSTRUCTION.
A horizontal cross-section of the apparatus is shown in fig. 7, and a vertical cross-section facing the front is given in fig. 8. Other details of structural steel are seen in fig. 9.
In constructing the new chambers, the earlier wood construction, with its tendency to warp and its general non-rigidity, was avoided by the use of structural steel, and hence in this calorimeter no use whatever is made of wood other than the wood of the chair.
To avoid temperature fluctuations due to possible local stratification of the air in the laboratory, the calorimeter is constructed so as to be practically suspended in the air, there being a large air-space of some 76 centimeters between the lowest point of the calorimeter and the floor, and the top of the calorimeter is some 212 centimeters below the ceiling of the room. Four upright structural-steel channels (4-inch) were bolted through the floor, so as to secure great rigidity, and were tied together at the top with structural steel. As a solid base for the calorimeter chamber two 3-inch channels were placed parallel to each other 70 centimeters from the floor, joined to these uprights. Upon these two 3-inch channels the calorimeter proper was constructed. The steel used for the most part in the skeleton of the apparatus is standard 2-1/2-inch channel. This steel frame and its support are shown in fig. 10, before any of the copper lining was put into position. The main 4-inch channels upon which the calorimeter is supported, the tie-rods and turn-buckles anchoring the framework to the ceiling, the I-beam construction at the top upon which is subsequently installed the large balance for weighing the man, the series of small channels set on edge upon which the asbestos floor is laid, and the upright row of channel ribs are all clearly shown.
Fig. 10
Photograph of framework of chair calorimeter. In the photograph are shown four upright channels and the channels at the top for supporting the calorimeter. The smaller upright 2-1/2 inch channels and angles are shown inside of this frame. In the lower part of the figure is seen the asbestos board for the bottom of the calorimeter and underneath this a sheet of zinc.
Fig. 11
Photograph of portion of framework and copper shell. The finished copper shell is seen in position with some of the thermal junction thimbles soldered into it. A portion of the food aperture and the four brass ferrules for conducting the water pipes and air pipes are shown. A section of the zinc outside is shown in the lower part of the figure.
A photograph taken subsequently, showing the inner copper lining in position, is given in fig. 11.
The floor of the chamber is supported by 7 pieces of 2-1/2-inch channel (N, N, N, fig. 8), laid on top and bolted to the two 3-inch channels (M, fig. 8). On top of these is placed a sheet of so-called asbestos lumber (J', fig. 8) 9.5 millimeters thick, cut to fit exactly the bottom of the chamber. Upright 2-1/2-inch channels (H, fig. 8) are bolted to the two outside channels on the bottom and to the ends of three of the long channels between in such a manner as to form the skeleton of the walls. The upper ends of these channels are fastened together by pieces of piping (P, P, P, fig. 8) with lock-nuts on either side, thus holding the whole framework in position.
The I-beams and channels used to tie the four upright channels at the top form a substantial platform upon which is mounted a large balance (fig. 9). This platform is anchored to the ceiling at four points by tie rods and turn-buckles, shown in fig. 4. The whole apparatus, therefore, is extremely rigid and the balance swings freely.
The top of the chamber is somewhat restricted near the edges (fig. 8) and two lengths of 2-1/2-inch channel support the sides of the opening through which the subject enters at the top (fig. 7).
Both the front and back lower channels upon which the bottom rests are extended so as to provide for supports for the outer walls of asbestos wood, which serve to insulate the calorimeter. Between the channels beneath the calorimeter floor and the 3-inch channels is placed a sheet of zinc which forms the outer bottom metallic wall of the chamber.
In order to prevent conduction of heat through the structural steel all contact between the inner copper wall and the steel is avoided by having strips of asbestos lumber placed between the steel and copper. These are shown as J in fig. 8 and fig. 12. A sheet of asbestos lumber beneath the copper bottom likewise serves this purpose and also serves to give a solid foundation for the floor. The supporting channels are placed near enough together to reinforce fully the sheet of asbestos lumber and enable it to support solidly the weight of the man. The extra strain on the floor due to tilting back a chair and thus throwing all the weight on two points was taken into consideration in planning the asbestos and the reinforcement by the steel channels. The whole forms a very satisfactory flooring.
Wall construction and insulation.—The inner wall of the chamber consists of copper, preferably tinned on both sides, thus aiding in soldering, and the tinned inner surface makes the chamber somewhat lighter. Extra large sheets are obtained from the mill, thus reducing to a minimum the number of seams for soldering, and seams are made tight only with difficulty. The copper is of standard gage, the so-called 14-ounce copper, weighing 1.1 pounds per square foot or 5.5 kilograms per square meter. It has a thickness of 0.5 millimeter. The whole interior of the skeleton frame of the structural steel is lined with these sheets; fig. 11 shows the copper shell in position.
For the outer metallic wall, zinc, as the less expensive metal, is used. One sheet of this material perforated with holes for the attachment of bolts and other appliances is shown in position on the outside of the wall in fig. 11. The sheet zinc of the floor is obviously put in position before the channels upon which it rests are laid. The zinc is obtained in standard size, and is the so-called 9-ounce zinc, or 0.7 pound to the square foot, or 3.5 kilograms to the square meter. The sheet has a thickness of 0.5 millimeter.
Fig. 12.—Cross-section in detail of walls of calorimeter, showing zinc and copper walls and asbestos outside (A); hair-felt lining (B); cross-section of channel iron (H); brass washer soldered to copper (K); asbestos insulation between channel iron and copper (J); bolt holding the whole together (I); heating wire (W) and insulator holding it (F) shown in air-space between zinc and hair-felt; section of one of the cooling pipes (C) and its brass support (G); threaded rod (E) fastened into H at one end and passing through asbestos wall with a nut on the outside; and iron pipe (D) used as spacer between asbestos and zinc.
In the cross-section, fig. 7, A represents the copper wall and B the zinc wall. Surrounding this zinc wall and providing air insulation is a series of panels constructed of asbestos lumber, very fire-resisting, rigid, and light. The asbestos lumber used for these outer panels is 6.4 millimeters (0.25 inch) thick. To further aid in heat insulation we have glued to the inner face of the different panels a patented material composed of two layers of sheathing-paper inclosing a half-inch of hair-felt. This material is commonly used in the construction of refrigerators. This is shown as E in fig. 7, while the outer asbestos panels are shown as F.
A detail of the construction of the walls, showing in addition the heating and cooling devices, is given in fig. 12, in which the copper is shown held firmly to the upright channel H by means of the bolt I, screwing into a brass or copper disk K soldered to the copper wall. The bolt I serves the purpose of holding the copper to the upright channel and likewise by means of a washer under the head of the screw holds the zinc to the channel. In order to hold the asbestos-lumber panel A with the hair-felt lining B a threaded rod E is screwed into a tapped hole in the outer part of the upright channel H. A small piece of brass or iron tubing, cut to the proper length, is slipped over this rod and the asbestos lumber held in position by a hexagonal nut with washer on the threaded rod E. In this manner great rigidity of construction is secured, and we have two air-spaces corresponding to the dead air-spaces indicated in fig. 7, the first between the copper and zinc and the second between the zinc and hair-felt.