ASSEMBLING
The proper assembling of the parts of the model is as essential to good results as is the designing and making. Parts, although properly made, if improperly placed in relation to each other will very often lead to trouble. Therefore very great care must be exercised in the assembling process.
When all the parts have been prepared and are ready to be assembled the first thing that should be done is to mount the propellers in position. This must be done very carefully on account of the fact that the propeller shafts are easily bent and if bent the result is considerable trouble, for such a bend in the propeller shaft will cause the propeller to revolve irregularly with a consequent loss of thrust. Before inserting the propeller shafts in the tubing 4 washers each ¹⁄₄″ in diameter should be cut from hard metal, and a hole large enough for the propeller shaft to pass through should be bored in the center of each washer. The metal washers should be passed over the straight ends of the shafts which extend from the rear of the tubing, after they have been inserted in the tubing, and in this manner the cutting into the hubs of the propellers which would follow is avoided. The propellers are now to be mounted and this is accomplished by allowing the ends of the shafts, which extend out from the rear of the tubing, to pass through the hole in the hub of each propeller. In mounting the propellers it is absolutely necessary to have the straight edge of the propellers to face the point or front end of the model. The propeller shown in [Fig. 4 of diagram 1], should be mounted on the left side of the frame to revolve to the left, while the propeller shown in [Fig. 1] should be mounted on the right side of the frame to revolve to the right. When the propellers have thus been mounted the one-half inch of shafting which extends out from the hubs of the propellers should be bent over to grip the propeller hub and thereby prevent the shaft from slipping during the unwinding of the rubber strands. For the reception of the rubber strands to provide motive power a hook must be formed in each shaft and this can be done by holding securely that portion of the shaft which extends toward the point of the model, while the end is being formed into a hook as illustrated in [diagram 7].
Diagram 7
Eighty-four feet of ¹⁄₈th″ flat rubber is necessary to propel the model. This should be strung on each side from the hooks ([see diagram]) at the front part of the model to the propeller shafts at the rear of the model. In this way 14 strands of rubber will be evenly strung on each side of the frame. To facilitate the winding of the rubbers two double hooks made of ³⁄₃₂″ steel wire to resemble the letter S, as shown in [diagram 7], should be made. One end of this S hook should be caught on the frame hook, while the other end is attached to the strands of rubber, and to prevent the possible cutting of the strands a piece of rubber tubing is used to cover over all wire hooks that come in contact with the rubber strands providing propelling power.
The wings are mounted on the top side of the frame members by means of rubber bands and in placing them upon the frame it should be noted that the entering edge of each wing must face the point or front of the model. The wings must be so adjusted on the frame that they result in perfect side balance which means that there is an even amount of surface on either side of the model. To secure a longitudinal balance it will be found that the entering edge of the main wing should be placed approximately 8″ from the propeller brace or rear of the model, and the entering edge of the small wing or elevator approximately 6″ from the point. But it is only by test flying that a true balance of the entire model can be obtained. To give the necessary power of elevation (or lifting ability) to make the model rise, a small block of wood about 1″ long by ¹⁄₄″ square must be placed between the entering edge of the small wing and the frame of the model.
After the wings have been thus adjusted and a short test flight made to perfect the flying and elevating ability of the model, and this test flight has been satisfactory, the model is ready for launching under its full motive power.