A Centralized Air Plant.
Thirty miles from Cleveland, at North Amherst, Ohio, is the largest sandstone quarry in the world. Its owners, the Cleveland Stone Company, in their original plant employed steam from no fewer than forty-nine boilers, all machinery, including drills and channelers, being driven by steam. In January, 1904, this was replaced by a centralized air plant which has resulted in marked economy. In the power-house four water-tube boilers, each of 257 horse-power rated capacity, drive compound compressors which deliver air at about 100 pounds pressure. This air, duly piped, is distributed to drills, channelers, hoists, pumps, saws, grindstones, forge fires, and so on. Economies, familiar in electrical centralization, are here paralleled in an interesting way. In the working day not a moment is wasted. When the whistle blows the full working pressure is ready to begin work and maintain duty until night. There is no fluctuation of pressure due to careless boiler attendance; no wheeling coal or water barrels to keep pace with advancing channelers. Some of the old boilers, discarded from steam service, are used as air receivers, these and other reservoirs, together with the pipe line itself, unite their immense storage capacity so that throughout the day there is no peak load. Incidentally the new plant renders the quarry free from smoke-laden steam such as of old darkened its air and soiled its output. Fuel and labor under this system were reduced one half when a month of the old service was compared with a month of the new. In one case steam is used for power outside of the main plant. Close to the power-house is a mill where eleven gang saws are driven by a steam engine of 175 horse-power. The nearness of this engine to the boilers ensures a somewhat higher economy than if compressed air were employed. Here, as everywhere else, the engineer engages whatever servant will do good work at the lowest wages.