Intermittent Sand Filters

The agencies employed in purifying sewage by intermittent sand filtration involve its oxidation, or nitrification by bacterial action, while the mechanical straining effected by its passage through the sand plays a very small part in its reduction.

Where natural deposits of sand of suitable quality occur, sand filters are constructed by levelling off definite areas of sand and making embankments eighteen inches high to enclose these areas, the embankments being generally formed of the surface loam and subsoil which must usually be removed in order to expose the sand layer. There should be from three to five beds prepared in order to provide for alternating the discharge of the effluent from the settling tank over different portions of the filtration area and thus to provide resting periods for each bed while in operation. Also, the preparation of several equal areas permits discontinuing the use of any single area for several days or a week at a time in order to allow it to dry out and permanently retain its filtering capacity. In Fig. [37] is shown a view of a set of sand-filter beds arranged in terraces on sloping ground, the embankments being formed by the material excavated to uncover the natural sand layer.

Fig. 37.—View of Sand-filter Beds for Village in Massachusetts.

The proper number of beds and the area of each bed corresponding to the number of persons to be served by the sewer are given in Table IV. This table also gives the required dimensions of siphon chambers (assuming that this chamber forms a separate compartment of the settling tank) for the capacities necessary in order that the effluent may be distributed in proper quantities over each bed or over each pair of beds, as in the case of plants serving two hundred or more persons. The widths of siphon chambers given correspond in general with the widths of settling tanks given in Table I. As in Table III, the dimensions of siphon chambers given are based on a drawing down of the effluent in the tank when the siphons discharge, amounting to from four to eight inches. The last column in the table gives the space which should be left between the roof of the tank and the top of the dividing wall between the settling tank and the siphon chamber to provide for this draught upon the settling-tank contents. It will be seen that no draught upon the contents of the settling tank when the siphons discharge is arranged for in the case of tanks serving from four to twenty-five persons.

TABLE IV
FOR USE IN CONSTRUCTING INTERMITTENT SAND FILTERS
Persons Served by Sewer.No. of Beds.Area of Each Bed (Square Feet).Mean Width and Length of Siphon Chamber (Feet).Diameter of Siphon (Inches).Distance from Roof of Settling Tank to Top of Wall between Settling Tank and Siphon Chamber (Inches).
43603 × 3312
831203 × 5312
1231804 × 5312
153224  4 × 6.5312
2533504 × 6512
3534804.5 × 5516
5036605 × 6516
75310006 × 7518
100313207 × 8518
125316605.5 × 8620
150320008 × 8620
175323308 × 9620
200516008 × 12820
2505200010.5 × 12820
3005240012 × 13820
3505280013 × 14820
4005320013 × 17820
4505360013 × 19820
5005400013 × 21820

The siphons in each instance should be so placed that the lower edge of the bell of the siphon will be at a distance below the roof of the tank equal to twelve inches plus the drawing depth or discharging depth of a siphon of the diameter indicated. There should be three inches of space between the siphon bell and the floor of the chamber. The discharging depths of siphons as used in forming Tables 2, 3, 4, and 5 are as follows:

Diameter of Siphon.Discharging Depth.
3 inches13 inches
5 inches23 inches
6 inches30 inches
8 inches35 inches
10 inches60 inches
12 inches72 inches

If the siphons installed are larger or smaller than those shown in these tables, or if the particular make of siphon purchased has the same diameter but a different discharging depth, proper allowance must be made in proportioning the size of the dosing chamber.

In order to quickly convey the dose from the siphon chamber to the filter beds at the rate at which the siphon discharges, the sewer from the siphon chamber should be of proper size and should have a sufficient gradient. For instance, with a 3–inch siphon the sewer should be 6 inches in diameter, with a gradient or fall of at least 12 inches per 100 feet; with a 5–inch siphon, the sewer should be 8 inches in diameter, with a gradient of at least 6 inches in 100 feet; with a 6–inch siphon, the diameter of the sewer should be 8 inches, and should have a gradient of at least 12 inches per 100 feet, or 10 inches with a gradient of at least 3 inches per 100 feet; with an 8–inch siphon, 12 inches, with a gradient of at least 12 inches per 100 feet.

Sewage is sometimes applied directly to the beds without treatment in settling tanks, generally, in such cases, after having been screened to remove the larger suspended matters, but it is decidedly preferable in the case of the smaller plants under discussion to pass the sewage first through settling tanks, as in the method of sub-surface irrigation. Therefore, the areas of beds given in the table are for sewage which has been passed through settling tanks. It is even necessary, in the case of sand filters for institutions where considerable grease and soaps are contained in the sewage, to provide grease traps through which the sewage must pass before it reaches the settling tank. The effluent from the tank should be discharged intermittently by means of a dosing chamber and siphon and should be distributed quickly over the surface of the bed as uniformly as possible. This is generally accomplished in the case of the larger beds by laying on the surface of the bed, wooden troughs, with short branches, as shown in Figs. [38] and [39]. A detail of a portion of these distributing troughs is given in Fig. [40]. This view shows the hinged gates which are used to effect a proportionate division of the flow of the various branches of the main trough. The view also shows the slots in the sides of the troughs which allow the sewage to flow out onto the bed.

Fig. 38.—Layout for Intermittent Sand Filtration.

If the ground-water level is within three feet of the surface at any time, or if the sand is very fine and contains a slight proportion of clay, underdrains should be laid at depths of four feet to prevent the beds from becoming waterlogged.

Fig. 39.—Intermittent Sand-filtration Beds.

Where sand deposits do not occur at a point suitable for the location of the disposal plant, but where sand may be procured at a reasonable cost, the beds may be formed artificially similar to the natural sand beds heretofore described, but should not be less than three feet deep. It is generally necessary in the case of artificially constructed sand filters to provide underdrains as described below.

Two views of such an artificial sand filter are shown by Figs. [41] and [42]. In Fig. [41] the settling tank and siphon chamber may be seen, situated between two of the four beds composing the filter. In Fig. [42] is shown a nearer view of one of the beds with the distributing trough and its branches on the surface of the bed. This bed, of the four composing the filter, was not in operation at the time the photograph was taken.

Fig. 40.—Portion of Distributing Troughs for Sand Filters.

In Fig. [38] is shown a sand filter layout with three beds. In this drawing are shown the sewer leading from the house, the settling tank, the siphon chamber, in which are placed two siphons, the effluent sewers, and the diverting manhole, from which three pipe lines convey the sewage to the filter beds. In Fig. [39] is shown also a view of the three filter beds, one of the beds being shown in section. Figs. [43] and [44] show a plan and view of the diverting manhole.

Where sand must be carted in to form the filters, the embankments to retain the sand should generally be formed by excavating for a depth of two feet the whole area upon which the beds are to be placed. The material thus excavated will usually be sufficient to form the embankments. The embankments should usually be at least two feet wide on top and should have side slopes of one and a half to one; that is, the bottom width of the embankment should be two feet plus three times the height. In clay soils the pits for the filter beds may be excavated with the sides vertical, or nearly so. The bottom of each bed, as it is prepared for the placing of the sand which is to compose the filter, should slope slightly from the sides toward the centre line of the bed.

Fig. 41.

Where the character of the underlying strata of soil or the presence of ground water requires that sand filters, whether natural or artificial, should be underdrained, this may be accomplished by laying a longitudinal main drain through the centre of the bed at a depth of at least three or four feet below the surface, with branches each way at intervals of about fifteen feet. The main underdrain should be six inches in diameter, of agricultural tile or of vitrified sewer pipe, laid with open joints, and should have a fall of at least six inches per hundred feet. The branches may be of three-inch agricultural tile.

Fig. 42.

Fig. 43.—View of Diverting Manhole.

In large installations for cities and villages it is usual to install either plural alternating siphons or apparatus known as sewage feeds, by means of which the contents of the dosing chamber are discharged upon the different beds in rotation, there generally being four or five beds constructed in each unit. This requires a separate siphon or sewage feed for each bed, and entails considerable expense. However, for smaller plants such as are now being considered, two ordinary siphons may be placed in the same dosing chamber as described in Chapter III, and so primed as to discharge alternately. Then, by means of a diverting manhole or chamber through which the dose must pass, the effluent may be diverted onto two beds in rotation, allowing a third bed to rest, or, if there are five beds, it may be diverted onto two pairs of beds in rotation, allowing a fifth bed to rest. For instance, in the case of five beds, a diverting manhole may be constructed as shown in Fig. [45], and arrangements may be made to couple bed No. 3 with No. 2 or No. 4, allowing bed No. 1 or No. 5 to rest by means of the stop-plank to cut off the flow to either of these beds, as shown in the illustration. Then, when bed No. 3 is to be rested, stop-planks A and B are both closed, and the stop-planks against all pipe outlets are raised. If it is desired to throw bed No. 1 out of use, the stop-plank is placed against the end of the pipe leading to this bed, stop-plank A is raised, and stop-plank B is lowered. One siphon will then discharge onto beds Nos. 4 and 5, and with the next filling of the siphon chamber the second siphon will discharge onto beds Nos. 2 and 3. By a proper combination of the stop-plank positions, any two sets of two beds each may receive alternately the discharge from the siphon chamber while the remaining single bed may be left resting. The method for operating the beds in rotation described above may, of course, be easily applied when only three beds are constructed. A provision for allowing one bed to be thrown out of use for a week or so at a time is very necessary for the reasons stated above.

Fig. 44.—Plan of Diverting Manhole.

At intervals of several weeks it will be found necessary to break up the surface of each bed by raking or else to remove a thin coating of clogging material. This should be done after the bed has been rested and dried out, when the surface matting may be taken off without removing much sand. To provide for operating the beds in winter, in the late fall, before the ground has frozen, ridges and furrows should be formed on the surface of the beds, similar to those shown in Fig. [51]. The furrows should be two or three feet apart and eight to twelve inches deep. Then when effluent is discharged onto the beds in freezing weather, as it fills the furrows, an ice roof will gradually form, spanning the furrows and protecting the sides and bottoms of the furrows from freezing, especially if a snowfall occurs before severe weather sets in. It will sometimes be found necessary, especially with small beds that are well underdrained, to provide board coverings for the furrows to take the place of the natural ice roofs.

Fig. 45.—Five-way Diverting Manhole.

The effluent from the tank should be discharged in such quantities as to flood the entire bed to a depth of from one to two inches, except that some of this effluent will immediately begin to seep into the bed.

Respecting the quality and relative fineness of sand suitable for sewage filters, it should be noted that certain empirical methods of measurement have been developed for use in comparing the size and uniformity of particles of various sands. These measures are (1) the “effective size,” and (2) the “uniformity coefficient.” The “effective size” is the size of sand particle expressed in millimetres compared to which ten per cent by weight of the particles in the sample is finer. The “uniformity coefficient” is the ratio of the size of grain which has sixty per cent of the sample finer than itself to the size which has ten per cent finer than itself.

Concerning the grades of sand through which sewage may be successfully and properly treated by intermittent filtration, it has been found that the “effective size” should not be less than .20 of a millimetre, nor greater than .50 of a millimetre, and the “uniformity coefficient” should generally be from 1.5 to 3.0, when sewage is applied at the usual rate. If, however, the sand is clean and sharp, but has an “effective size” somewhat smaller than the limit above stated, it may sometimes be found suitable.

In the case of any sewage-disposal project of considerable magnitude, where any doubt exists as to the suitability of the sand available for use in sand filters, analyses of representative samples of the sand should be arranged for, and competent engineering advice should be sought before any large outlay is incurred. In general, however, it may be said that any clean, sharp sand suitable for building use is suitable for sand-filter beds in any situation. Obviously, the coarseness of the sand plays no part in its suitability as a filtering medium if the sand occurs in a natural bed and underdrains are not necessary, since no question of the discharging of an unpurified effluent would ordinarily arise in such cases.