Builders' Foundation Plans Incomplete
It is impractical for the manufacturers to make complete foundation drawings, as they are not familiar with the lay-out of pipes and the relative position of other apparatus in the station. All that the manufacturers' drawing is intended to do is to show the customer where it will be necessary for him to locate his foundation bolts and opening for access to the step-bearing.
FIG. 1
Fig. [1] shows the builders' foundation drawing, with the addition of several horizontal and radial tubes introduced to give passage for the various pipes which must go to the middle of the foundation. Entering through the sides of the masonry they do not block the passage, which must be as free as possible when any work is to be done on the step-bearing, or lower guide-bearing. Entering the passage in the foundation, a large screw is seen passing up through a circular block of cast iron with a 3/4-inch pipe passing through it. This is the step-supporting screw. It supports the lower half of the step-bearing, which in turn supports the entire revolving part of the machine. It is used to hold the wheels at a proper hight in the casing, and adjust the clearance between the moving and stationary buckets. The large block which with its threaded bronze bushing forms the nut for the screw is called the cover-plate, and is held to the base of the machine by eight 1-1/2-inch cap-screws. On the upper side are two dowel-pins which enter the lower step and keep it from turning. (See Figs. [2] and [3].)
FIG. 2
FIG. 3
The step-blocks are very common-looking chunks of cast iron, as will be seen by reference to Fig. [4]. The block with straight sides (the lower one in the illustration) has the two dowel holes to match the pins spoken of, with a hole through the center threaded for 3/4-inch pipe. The step-lubricant is forced up through this hole and out between the raised edges in a film, floating the rotating parts of the machine on a frictionless disk of oil or water. The upper step-block has two dowel-pins, also a key which fits into a slot across the bottom end of the shaft.
FIG. 4
The upper side of the top block is counterbored to fit the end of the shaft. The counterbore centers the block. The dowel-pins steer the key into the key-way across the end of the shaft, and the key compels the block to turn with the shaft. There is also a threaded hole in the under side of the top block. This is for the introduction of a screw which is used to pull the top block off the end of the shaft. If taken off at all it must be pulled, for the dowel-pins, key and counterbore are close fits. Two long bolts with threads the whole length are used if it becomes necessary to take down the step or other parts of the bottom of the machine. Two of the bolts holding the cover-plate in place are removed, these long bolts put in their places and the nuts screwed up against the plate to hold it while the remaining bolts are removed.