Special Auxiliary Plant for Consumption Test
There are one or two points of importance in the conduct of a test on a turbine and these will be briefly touched upon. Fig. [70] illustrates the general arrangement of the special auxiliary plant necessary for carrying through a consumption test, when the turbine exhaust passes through a surface condenser. The condensed steam, after leaving the condenser, passes along the pipe A to the pump, and is then forced along the pipe B (leading under ordinary circumstances to the hot-well), through the main water valve C directly to the measuring tanks. To enter these the water has to pass through the valves D and E, while the valves F and G are for quickly emptying the tanks when necessary, being of a larger bore than the inlet valves. The inlet pipes H I are placed directly above the outlet valves, and thus, when required, before any measurements are taken, the water can flow directly through the outlet valves, the pipes terminating only a short distance above them, away to an auxiliary tank or directly to the hot-well. Levers K and L fulcrumed at J and J are connected to the valve spindles by auxiliary levers. The valve arrangement is such that by pulling down the lever K the inlet valve D is opened and the inlet valve E is closed. Again, by pulling down the lever L the outlet valve F is closed, while the outlet valve G is also simultaneously closed.
FIG. 70
During a consumption test the valves are operated in the following manner: The lever K is pulled down, which opens the inlet valve to the first tank and closes that to the second. The bottom lever L, however, is lifted, which for the time being opens the outlet valve F, and incidentally opens the valve G; the latter valve can; however, for the moment be neglected. When the turbine is started, and the condensed steam begins to accumulate in the condenser, the water is pumped along the pipes and, both the inlet and outlet valves on the first tank being open, passes through, without any being deposited in the tank, to the drain. This may be continued until all conditions are right for a consumption test and, the time being carefully noted, lever L is quickly pulled down and the valves F and G closed. The first tank now gradually fills, and after a definite period, say fifteen minutes, the lever K is pushed up, thus diverting the flow into the second tank. While the latter is filling, the water in the first tank is measured, and the tank emptied by a large sluice valve, not shown.
The operation of alternately filling, measuring, and emptying the two measuring tanks is thus carried on until the predetermined time of duration of test has expired, when the total water as measured in the tanks, and representing the amount of steam condensed during that time, is easily found by adding together the quantities given at each individual measurement.
All that are necessary to insure successful results from a plant similar to this are care and accuracy in its operation and construction. Undoubtedly in most cases it is preferable to weigh the condensed steam instead of measuring the volume passed, and from that to calculate the weight. If dependence is being placed upon the volumetric method, it is advisable to lengthen the duration of the test considerably, and if possible to measure the feed-water evaporated at the same time. Such a course, however, would necessitate little change, and none of a radical nature, from the arrangement described. Where, however, the measuring method is adopted, the all-important feature, requiring on the tester's part careful personal investigation, is the graduation of the tanks. It facilitates this operation very considerably when the receptacles are graduated upon a weight scale. That is to say, whether or not a vertical scale showing the actual hight of water be placed inside the tank, it is advisable to have a separate scale indicating at once to the attendant the actual contents, by weight, of the tank at any time. It is the tester's duty to himself to check the graduation of this latter scale by weighing the water with which he performs the operation of checking.
Apart from the foregoing, there is little to be said about the measuring apparatus. As has been stated, accuracy of result depends in this connection, as in all others, upon careful supervision and sound and accurate construction, and this the tester can only positively insure by exhaustive inspection in the one case and careful deliberation in the conduct of the other.
It will be readily understood that the procedure—and this implies some limitations—of a test is to an extent controlled by the conditions, or particular environment of the moment. This is strictly true, and as a consequence it is often impossible, in a maker's works, for example, to obtain every condition, coinciding with those specified, which are to be had on the site of final operation only. For this reason it would appear best to reserve the final and crucial test of a machine, which test usually in the operating sense restricts a prime mover in certain directions with regard to its auxiliary plant, etc., until the machine has been finally erected on its site. Obviously, unless a machine had become more or less standardized, a preliminary consumption test would be necessary, but once this primary qualification respecting consumption had been satisfactorily settled, there appears to be no reason why exhaustive tests in other directions should not all be carried out upon the site, where the conditions for them are so much more favorable.
When the steam consumption of a steam turbine is so much higher than the guaranteed quantity, it usually takes little less than a reconstruction to put things right. The minor qualifications of a machine, however, which can be examined into and tested with greater ease, and usually at considerably less expense, upon the site, and consequently under specified conditions, may be advantageously left over until that site is reached, where it is obvious that any shortcomings and general deficiency in performance will be more quickly detected and diagnosed.