Preliminary Treatments
In many dry kiln operations, especially where the kilns are not designed for treatments with very moist air, the wood is allowed to air-season from several months to a year or more before running it into the dry kiln. In this way the surface dries below its fibre-saturation point and becomes hardened or "set" and the subsequent shrinkage is not so great. Moreover, there is less danger of surface checking in the kiln, since the surface has already passed the danger point. Many woods, however, check severely in air-drying or case-harden in the air. It is thought that such woods can be satisfactorily handled in a humidity-regulated kiln direct from the saw.
Preliminary steaming is frequently used to moisten the surface if case-hardened, and to heat the lumber through to the center before drying begins. This is sometimes done in a separate chamber, but more often in a compartment of the kiln itself, partitioned off by means of a curtain which can be raised or lowered as circumstances require. This steaming is usually conducted at atmospheric pressure and frequently condensed steam is used at temperatures far below 212 degrees Fahrenheit. In a humidity-regulated kiln this preliminary treatment may be omitted, since nearly saturated conditions can be maintained and graduated as the drying progresses.
Recently the process of steaming at pressures up to 20 pounds gauge in a cylinder for short periods of time, varying from 5 to 20 minutes, is being advocated in the United States. The truck load is run into the cylinder, steamed, and then taken directly out into the air. It may subsequently be placed in the dry kiln if further drying is desired. The self-contained heat of the wood evaporates considerable moisture, and the sudden drying of the boards causes the shrinkage to be reduced slightly in some cases. Such short periods of steaming under 20 pounds pressure do not appear to injure the wood mechanically, although they do darken the color appreciably, especially of the sapwood of the species having a light-colored sap, as black walnut (Juglans nigra) and red gum (Liquidamber styraciflua). Longer periods of steaming have been found to weaken the wood. There is a great difference in the effect on different species, however.
Soaking wood for a long time before drying has been practised, but experiments indicate that no particularly beneficial results, from the drying standpoint, are attained thereby. In fact, in some species containing sugars and allied substances it is probably detrimental from the shrinkage standpoint. If soaked in boiling water some species shrink and warp more than if dried without this treatment.
In general, it may be said that, except possibly for short-period steaming as described above, steaming and soaking hardwoods at temperatures of 212 degrees Fahrenheit or over should be avoided if possible.
It is the old saying that wood put into water shortly after it is felled, and left in water for a year or more, will be perfectly seasoned after a short subsequent exposure to the air. For this reason rivermen maintain that timber is made better by rafting. Herzenstein says: "Floating the timber down rivers helps to wash out the sap, and hence must be considered as favorable to its preservation, the more so as it enables it to absorb more preservative."
Wood which has been buried in swamps is eagerly sought after by carpenters and joiners, because it has lost all tendency to warp and twist. When first taken from the swamp the long-immersed logs are very much heavier than water, but they dry with great rapidity. A cypress log from the Mississippi Delta, which two men could barely handle at the time it was taken out some years ago, has dried out so much since then that to-day one man can lift it with ease. White cedar telegraph poles are said to remain floating in the water of the Great Lakes sometimes for several years before they are set in lines and to last better than freshly cut poles.
It is very probable that immersion for long periods in water does materially hasten subsequent seasoning. The tannins, resins, albuminous materials, etc., which are deposited in the cell walls of the fibres of green wood, and which prevent rapid evaporation of the water, undergo changes when under water, probably due to the action of bacteria which live without air, and in the course of time many of these substances are leached out of the wood. The cells thereby become more and more permeable to water, and when the wood is finally brought into the air the water escapes very rapidly and very evenly. Herzenstein's statement that wood prepared by immersion and subsequent drying will absorb more preservative, and that with greater rapidity, is certainly borne out by experience in the United States.
It is sometimes claimed that all seasoning preparatory to treatment with a substance like tar oil might be done away with by putting the green wood into a cylinder with the oil and heating to 225 degrees Fahrenheit, thus driving the water off in the form of steam, after which the tar oil would readily penetrate into the wood. This is the basis of the so-called "Curtiss process" of timber treatment. Without going into any discussion of this method of creosoting, it may be said that the same objection made for steaming holds here. In order to get a temperature of 212 degrees Fahrenheit in the center of the treated wood, the outside temperature would have to be raised so high that the strength of the wood might be seriously injured.
A company on the Pacific coast which treats red fir piling asserts that it avoids this danger by leaving the green timber in the tar oil at a temperature which never exceeds 225 degrees Fahrenheit for from five to twelve hours, until there is no further evidence of water vapor coming out of the wood. The tar oil is then run out, and a vacuum is created for about an hour, after which the oil is run in again and is kept in the cylinders under 100 pounds pressure for from ten to twelve hours, until the required amount of absorption has been reached (about 12 pounds per cubic foot).