Underlying Principles

In addition to marking the first step in artificial drying, it illustrated also, in the simplest manner possible, the three underlying principles governing all drying problems: (1) The application of heat to evaporate or volatilize the water contained in the material; (2) with sufficient air in circulation to carry away in suspension the vapor thus liberated; and (3) with a certain amount of humidity present to prevent the surface from drying too rapidly while the heat is allowed to penetrate to the interior. The last performs two distinct functions: (a) It makes the wood more permeable to the passage of the moisture from the interior of the wood to the surface, and (b) it supplies the latent heat necessary to evaporate the moisture after it reaches the surface. The air circulation is important in removing the moisture after it has been evaporated by the heat, and ventilation also serves the purpose of bringing the heat in contact with the wood. If, however, plain, dry heat is applied to the wood, the surface will become entirely dry before the interior moisture is even heated, let alone removed. This condition causes "case-hardening" or "hollow-horning." So it is very essential that sufficient humidity be maintained to prevent the surface from drying too rapidly, while the heat is allowed to penetrate to the interior.

This humidity or moisture is originated by the evaporation from the drying wood, or by the admission of steam into the dry kiln by the use of steam spray pipes, and is absolutely necessary in the process of hastening the drying of wood. With green lumber it keeps the sap near the surface of the piece in a condition that allows the escape of the moisture from its interior; or, in other words, it prevents the outside from drying first, which would close the pores and cause case-hardening.

The great amount of latent heat necessary to evaporate the water after it has reached the surface is shown by the fact that the evaporation of only one pound of water will extract approximately 66 degrees from 1,000 cubic feet of air, allowing the air to drop in temperature from 154 to 84 degrees Fahrenheit. In addition to this amount of heat, the wood and the water must also be raised to the temperature at which the drying is to be accomplished.

It matters not what type of dry kiln is used, source or application of heating medium, these underlying principles remain the same, and must be the first things considered in the design or selection of the equipment necessary for producing the three essentials of drying: Heat, humidity, and circulation.

Although these principles constitute the basis of all drying problems and must, therefore, be continually carried in mind in the consideration of them, it is equally necessary to have a comprehensive understanding of the characteristics of the materials to be dried, and its action during the drying process. All failures in the past, in the drying of timber products, can be directly attributed to either the kiln designer's neglect of these things, or his failure to carry them fully in mind in the consideration of his problems.

Wood has characteristics very much different from those of other materials, and what little knowledge we have of it and its properties has been taken from the accumulated records of experience. The reason for this imperfect knowledge lies in the fact that wood is not a homogeneous material like the metals, but a complicated structure, and so variable that one stick will behave in a manner widely different from that of another, although it may have been cut from the same tree.

The great variety of woods often makes the mere distinction of the kind or species of the tree most difficult. It is not uncommon to find men of long experience disagree as to the kind of tree a certain piece of lumber was cut from, and, in some cases, there is even a wide difference in the appearance and evidently the structure of timber cut from the same tree.