THE
GUNSMITH’S MANUAL;

A COMPLETE HANDBOOK
FOR THE
AMERICAN GUNSMITH,
BEING A
PRACTICAL GUIDE TO ALL BRANCHES
OF THE TRADE.

By J. P. STELLE and WM. B. HARRISON.

Entered according to Act of Congress, in the year 1883,
By JESSE HANEY & CO.,
In the Office of the Librarian of Congress, at Washington.

INDEX.

PAGE
CHAPTER I.
History of the Gun [9]
Discovery of Gunpowder [9]
The First Fire Arms [9]
Earliest Hand Guns [10]
Prejudice Against Fire Arms [10]
The First Rifle [11]
The Arquebus [11]
The Match Lock [12]
Musket, Petronel [13]
The Wheel Lock [13]
The Pistol [14]
The Snaphaunce [14]
The Flint Lock [15]
Important Improvements [15]
Advance of the Rifle [16]
The Percussion Lock [16]
The Breech Loader [18]
CHAPTER II.
How Guns are Made [22]
Gunsmith, Gunmaker [22]
Gun Barrels, Best Materials for [23]
On Making Gun Barrels [24]
Finishing and Proving [25]
Action, Stock and Final Finish [26]
On Making the Rifle [27]
Plain Steel Barrel Guns [27]
CHAPTER III.
Guns Now in Use [29]
Gun Defined [29]
The Old Flint Lock Gun [29]
The Percussion Lock Gun [31]
On the Muzzle Loaders [33]
The Breech Loaders [34]
Variety of Breech Loaders [36]
CHAPTER IV.
Pistols Now in Use [37]
Old Style Pistols [37]
The Derringer [38]
The Pepper Box [38]
Old Colt’s Revolver [38]
Sharp’s Four-shooter [39]
The Breech Loading Cartridge Pistols [39]
CHAPTER V.
On General Gunsmithing [41]
The Gunsmith and his Trade [41]
Fitting up a Shop [41]
CHAPTER VI.
Taking Apart, Cleaning and Putting Guns Together [43]
To Take the Gun Apart [43]
To Clean the Gun When Apart [44]
To Put the Gun Together [45]
CHAPTER VII.
Tools Required for Work, Their Cost, etc. [47]
The Alcohol Lamp [47]
The Alcohol Lamp, Self-blowing [47]
Anvil [48]
Barrel Planes [48]
Bevel [49]
Beveling Clamp [49]
Blacksmith’s Tongs [50]
Blow Pipe [50]
Breeching Taps [51]
Calipers and Dividers [51]
Chisels [51]
Cutting Pliers [51]
Drill Stock [51]
Tile Cord [52]
Tilting Square [52]
Floats [52]
Forge [53]
Glue Pot [53]
Gouges [53]
Grind Stone [54]
Hack Saw [54]
Hammers [54]
Handles [55]
Hand Shears [55]
Hand Vice [55]
Iron Clamps [55]
Mainspring Vise [56]
Marking Gauge [57]
Screw-cutting Tools [57]
Screw Wrench [57]
Soldering Copper [57]
Screw-Drivers [57]
Pliers [58]
Wing Dividers [58]
CHAPTER VIII.
Tools, etc., and How to Make Them [59]
The Alcohol Lamp [59]
A Self-blowing Lamp [61]
Breech Wrenches [63]
The Bit Stock [64]
Bottoming Tools [65]
Chequering Tools [66]
Nipple Wrenches [67]
Portable Forge [67]
Vice Appendages [69]
Shanks of Tools [72]
CHAPTER IX.
The Work Bench [74]
Material for the Work Bench [74]
How to Make the Work Bench [75]
Putting the Vise in Place [76]
Place for Drawer [76]
The Gun Brace [76]
How to Deaden the Noise of Hammering [77]
CHAPTER X.
On Working in Iron [79]
Hand Forging [79]
Welding [79]
Hardening Iron by Hammering [80]
Case-hardening [81]
A Good Way to Case-harden [82]
Material for Case-hardening [84]
Another Way to Case-harden [85]
Another Formula for Case-hardening [86]
Still Another Formula [87]
To Chill Cast Iron [87]
Another Mode [87]
To Soften Wrought Iron [87]
Alloy for Filling Holes in Iron [87]
To Harden Iron for Polishing [88]
CHAPTER XI.
On Working in Steel [89]
Hand Forging Steel [89]
Welding Steel [89]
Tempering [91]
To Restore Burnt Steel [93]
Annealing Steel [94]
To Blue Steel [94]
To Remove Blue Color From Steel [94]
Tempering Knife Blades [95]
The Lead Bath for Tempering [96]
Test for Good Steel [97]
Etching on Steel [97]
CHAPTER XII.
On Working in Silver, Copper and Brass [99]
To Forge Silver [99]
To Polish Silver [99]
Light Plate for Copper or Brass [99]
To Clean Silver [100]
To Work Copper [100]
To Work Brass [101]
To Cast Brass [101]
To Brass Iron [102]
To Clean Brass [102]
To Solder Brass [102]
CHAPTER XIII.
On Working in Wood [104]
The Woods Most in Use [104]
Wood for Gun Stocks [105]
CHAPTER XIV.
On Gun Stocks [108]
Form of Gun Stocks [108]
Dimensions for Single Gun [111]
Dimensions for Double Gun [111]
Laying Out Gun Stocks [111]
How to Stock a Gun [114]
The First Operation in Stocking [114]
Setting in the Barrels [115]
Measure for the Stock [116]
The Butt [116]
Setting in the Locks [116]
Setting in the Trigger Plate [117]
Setting in the Triggers [117]
Secure Fastenings [118]
Fitting Bolt Loops [118]
Hints for Finishing [119]
Fitting the Break-off [119]
To Let in Escutcheons [120]
How to Cast Tips on Fore End of Stock [120]
Chequering [122]
Coloring Gun Stocks [122]
To Stain a Maple Stock [123]
Another Method [123]
To Color a Maple Stock Brown [123]
To Color a Reddish Brown [123]
To Color Black [124]
Rosewood Stain [124]
Black Walnut Stain [124]
Mahogany Stain [125]
Cherry Stain [125]
Oil Finish for Gun Stocks [125]
Varnishing and Finishing [126]
The Varnish for Gun Stocks [127]
The Varnish Can [128]
CHAPTER XV.
On Gun Barrels [129]
Long and Short Barrels [129]
Proof of Barrels [131]
Proof Marks on Barrels [133]
Gauge of Guns [135]
Bursting of Barrels [138]
To Prevent Barrels from Rusting [138]
Protection from Rust [138]
CHAPTER XVI.
On Work on Gun Barrels [140]
Boring Gun Barrels [140]
How to Make Cutters for Boring [141]
Quick Boring Gun Barrels [141]
Proving the Size During Boring [142]
Draw Boring [142]
Choke Boring [143]
Choke Dressing [144]
Barrels Most Suitable for Choke Boring [145]
Freeing Gun Barrels [145]
Another Method [146]
Finishing Muzzles of Gun Barrels [147]
Old Method of Straightening Barrels [148]
The New Method [148]
Another Method [153]
Fitting Barrels Together [153]
Joining Barrels Together [156]
Soldering Barrels Together [157]
Why Not Brase Barrels [158]
Percussioning [159]
Finishing Nipple Seat [161]
The Vent in Percussion Guns [162]
The Patent Breech [163]
Form of the Chamber or Cup [164]
CHAPTER XVII.
Tools for Breeching Guns [165]
Breeching Reamers [165]
Breeching Taps [166]
Breech Pin Formers [169]
CHAPTER XVIII.
Tools for Chambering Breech Loading Barrels [170]
CHAPTER XIX.
On Gun Ribs [173]
How to Straighten a Rib [173]
How to Fit a Rib [174]
How to Fit a Rib to an Octagon Barrel [174]
How to Solder on a Rib [174]
How to Re-solder Ribs [176]
Height of Ribs [178]
CHAPTER XX.
On Thimbles [180]
How to Make Thimbles [180]
How to Put Thimbles on Barrels [181]
CHAPTER XXI.
On Rifling Guns [183]
Importance of Rifling [183]
U. S. Rifling Machines [184]
Old Fashioned Rifling Machines [186]
Gain Twist Rifling Machines [188]
Re-rifling [188]
CHAPTER XXII.
On Gun Locks [190]
Quality of Locks [190]
The Back Action Lock [191]
The Bar Lock [191]
Side Action Lock [192]
The Wesley Bar Lock [193]
The Central Lock [193]
Cleaning Locks, etc. [194]
How to Take Down a Lock [195]
To Clean and Oil the Lock [196]
How to Put up a Lock [197]
CHAPTER XXIII.
On Fitting Gun Hammers [199]
To Fit a Hammer on a Tumbler [199]
The Drift for Squaring the Hole [200]
A Tool for Fitting Hammers [202]
CHAPTER XXIV.
On Nipples or Cones [205]
Forms of Nipples [205]
Nipples for Breech Loading Arms [206]
Nipples with Flat Tops [206]
The American Musket Nipple [207]
Nipples Used in Sporting Guns [208]
Preparing Nipples for Guns [208]
Remedy for Bad Nipples [209]
Pistol Nipples [209]
Plugs for Nipples [209]
CHAPTER XXV.
On Springs [212]
Main Springs [212]
Sear Springs [212]
How to Forge Main Springs [213]
How to Temper Main Springs [214]
Cheap Springs for Revolvers [215]
Coiling Wire for Springs, etc. [216]
CHAPTER XXVI.
On Rods [220]
How to Make Ram Rods [220]
How to Make Wiping Rods [222]
CHAPTER XXVII.
On Bullet Moulds [224]
Joints for Bullet Moulds [224]
How to Make a Ball Cherry [227]
Tempering Ball Cherries [232]
CHAPTER XXVIII.
Screw Making Tools [233]
How to Make Screw Tools [233]
How to Make Small Taps [235]
CHAPTER XXIX.
Nomenclature [238]
Nomenclature of the Gun Stock [238]
Nomenclature of the Gun Lock [239]
Nomenclature of the Hammer [240]
Nomenclature of the Lock Plate [240]
Nomenclature of the Tumbler [241]
Nomenclature of the Bridle [241]
Nomenclature of the Main Spring [241]
Nomenclature of the Sear [241]
Nomenclature of the Sear Spring [241]
Nomenclature of the Swivel [242]
Nomenclature of the Breech Pin [242]
Nomenclature of the Screws [242]
CHAPTER XXX.
On Browning [243]
Objects of Browning [243]
Preparatory Process [243]
The Process of Browning [245]
Browning Damascus Barrels [245]
Browning Belgian Damascus Barrels [245]
Browning Inferior Barrels [246]
Plain Welded Barrels Made to Resemble Twist [247]
Smoke Staining [247]
CHAPTER XXXI.
Recipes for Browning [249]
Thirteen Recipes for Plain Barrels [249]
Four Recipes for Twist Barrels [252]
To Blue Gun Barrels [252]
Brown Tint for Iron or Steel [253]
Transparent Blue for Iron or Steel [253]
Varnish for Browned Barrels, Three Recipes [253]
Finish for Browned Barrels [254]
To Remove Old Browning [254]
CHAPTER XXXII.
Miscellaneous [255]
Shellac and Its Uses [255]
How to Make Shellac Varnish [255]
How to Conceal Bad Places in Wood [256]
Another Method [256]
Emery Cloth and Emery Paper [256]
Uses of the Alcohol Lamp [257]
How to Make Small Springs [257]
How to Make Small Drills [258]
Advantages of the Alcohol Lamp [258]
The Soldering Copper [258]
How to Heat the Copper [258]
How to Tin the Copper [259]
To Prevent Gun Barrels from Glimmering [259]
Repairing Shot Chargers [260]
Broken Plunger Nipples [261]
How to Remove Rusted Screws, Nipples, etc. [261]
Patent Breech, Bursted [263]
Broken Tumblers [264]
Describing Lines on Bright Surfaces [264]
CHAPTER XXXIII.
On Powder and Shot [267]
Comparative Sizes of Shot [270]
Soft Shot Pellets to Ounce [269]
Chilled Shot Pellets to Ounce [270]
Comparative Sizes of Balls [272]
Colt’s Pistol Sizes [272]
Comparative Sizes of Gunpowder [273]
To Select Buck Shot [267]
Weighing Bullets, Powder, etc. [267]
CHAPTER XXXIV.
Miscellaneous Recipes [274]
Soft Soldering [274]
Good Soft Solder [274]
Soldering Fluid [275]
Brazing [275]
To Brase Lugs on Barrels [275]
Hard Soldering [275]
Hard Solders, Three Formulas [276]
Alloy for Adhering to Iron or Steel [276]
Gun Oil [276]
Gunsmiths’ Glue [277]
CHAPTER XXXV.
On Judging the Quality of Guns [278]
The Muzzle Loading Shot Gun [279]
The Muzzle Loading Rifle [279]
The Breech Loading Shot Gun [283]
The Breech Loading Rifle [289]
CHAPTER XXXVI.
On Using the Rifle [292]
The Old Kentucky Rifle [292]
General Directions [294]
Off-Hand Shooting [296]
Rest Shooting [299]
CHAPTER XXXVII.
On Using the Shot Gun [302]
Born Shooters [302]
How to Shoot [304]
Brewster on the Use of Two Eyes [306]
Dougall’s Reasoning [307]
Gloan on Taking Aim [310]
CHAPTER XXXVIII.
On Using the Pistol [313]
Natural Talent [313]
Taking Aim [314]
Cane Aiming [315]
The Best Pistols to Use [316]
CHAPTER XXXIX.
Vocabulary of Mechanical Terms Used by Gun Makers [318]
CHAPTER XL.
Vocabulary of Chemicals and Substances Used in Varnishes, etc. [334]
CHAPTER XLI.
Calibres of Guns, Rifling, Twist of Rifling, etc. [342]
European Guns [342]
American Guns [343]
Pistols [344]
CHAPTER XLII.
Directions for Taking Apart and Assembling Guns, Rifles and Pistols [346]
Rifles [346]
The Ballard Rifle [346]
The Burgess System [346]
Burnside’s Rifle [347]
The Evans Rifle [348]
Hotchkiss Repeater [349]
Howard’s “Thunderbolt” [350]
The Kennedy Magazine Rifle [350]
Martin Repeating Rifle [351]
The Maynard Rifle [351]
Peabody Martini Rifle [353]
The Phœnix [354]
The Remington System [355]
Remington Magazine Gun (Keene’s Patent) [357]
Remington No. 3 (Hepburn’s Patent) [358]
Sharp’s Rifle [358]
United States Muzzle-Loading Rifle and Musket [360]
Springfield Breech-Loading Rifle [361]
Whitney Breech-Loading Gun [362]
Whitney New System Breech-Loading Gun [364]
Winchester Magazine Gun [365]
Billings’ Breech-Loading Shot Gun [366]
Fox Breech Loading Shot Gun [367]
Lefever Hammerless Gun [368]
Parker Double-Barreled Breech-Loading Shot Gun [369]
Remington Double-Barreled Breech-Loading Shot Gun [369]
Roper Four-Shooting Shot Gun and Rifle [370]