TEMPERATURE CONTROL
Mariner’s 129 days in space presented some unique problems in temperature control. Engineers were faced with the necessity of achieving some form of thermal balance so that Mariner would become neither too hot nor too cold in the hostile environment of space.
The spacecraft’s temperature control system was made as thermally self-sufficient as possible. Paint patterns, aluminum sheet, thin gold plating, and polished aluminum surfaces reflected and absorbed the proper amount of heat necessary to keep the spacecraft and its subsystems at the proper operating temperatures.
Thermal shields were used to protect the basic hexagon components. The upper shield, constructed of aluminized plastic on a fiberglass panel, protected the top of the basic structure and was designed for maximum immunity to ultraviolet radiation. The lower shield was installed below the hexagon; it was made of aluminum plastic faced with aluminum foil where it was exposed to the blast of the midcourse rocket engine exhaust.
Methods used to control the temperature of the Mariner spacecraft in flight.
CHROMATE CONVERSION COATING UPPER THERMAL SHIELD POLISHED ALUMINUM LOUVERS GOLD PLATE BLACK PAINT LOWER THERMAL SHIELD WHITE PAINT
The six electronics cases on the hexagon structure were variously treated, depending upon the power of the components contained in each. Those of high power were coated with a good radiating surface of white paint; assemblies of low power were provided with polished aluminum shields to minimize the heat loss.
The case housing the attitude control and CC&S electronics circuits was particularly sensitive because the critical units might fail above 130 degrees F. A special assembly was mounted on the face of this case; it consisted of eight movable, polished aluminum louvers, each actuated by a coiled, temperature-sensitive, bimetallic element. When the temperature rose, the elements acted as springs and opened the louvers. A drop in temperature would close them.
Structures and bracket assemblies external to the basic hexagon were gold plated if made of magnesium, or polished if aluminum. Thus protected, these items became poor thermal radiators as well as poor solar absorbers, making them relatively immune to solar radiation. External cabling was wrapped in aluminized plastic to produce a similar effect.
The solar panels were painted on the shaded side for maximum radiation control properties. Other items were designed so that the internal surfaces were as efficient radiators as possible, thus conserving the spacecraft’s heat balance.