THE STEAM LOOP.
This is an attachment to a steam boiler, designed to return water of condensation. It invariably consists of three parts, viz.: the “riser,” the “horizontal” and the “drop leg,” and usually of pipes varying in size from three-fourth inch to two inches. Each part has its special and well-defined duties to perform, and their proportions and immediate relations decide and make up the capacity and strength of the system. It is, in fact, nothing but a simple return pipe leading from the source of condensation to the boiler, and, beyond this mere statement, it is hardly possible to explain it; it has, like the injector and the pulsometer pump, been called a paradox.
The range of application of the steam loop practically covers every requirement for the return of water of condensation. If used in connection with a steam engine, pump, etc., a separator of any simple form is connected in the steam pipe as close as possible to the throttle. From the bottom of the separator the loop is led back to the boiler, and the circulation maintained by it will dry the steam before it is admitted to the cylinder.
There is necessary to its operation a slight fall in temperature at the head of the loop, which is accompanied by a corresponding fall in pressure. The water accumulating in the lower end of the loop next to the separator, as soon as it fills the diameter of pipe, is suddenly drawn or forced to the horizontal by that difference in pressure. It is immaterial how far the water has to be taken back, or how high it is to be lifted. There is one system now in daily operation lifting the condensed water over thirty-nine feet, and another lifting it over sixty-three feet. The strength of the system is increased by length and height, the only limit to its operation being the practicability of erecting the necessary drop leg, the height of which depends on difference in pressures.
Fig. 155.
[Fig. 155] is an illustration of its application to a radiating coil. To understand the philosophy of its action, and referring to the illustration, let us assume that all the valves are open, and full boiler pressure is freely admitted throughout the steam pipe, coil and loop. Now, if the pressure were exactly uniform throughout the whole system, the water in the loop would stand at a on the same level as the water in the boiler. But, as a matter of fact, the pressure is not uniform throughout the system, but steadily reduces from the moment of leaving the dome. This reduction in pressure is due in part to condensation and in part to friction, and although generally small is always present in some degree. The pressure may be intentionally reduced at the valve on the coil, and reduction necessarily results from condensation within the coil itself. A still further reduction takes place through the loop, so that the lowest pressure in the whole system will be found at a, the point in the loop furthest from the boiler, reckoned by the flow of steam.
Now it is known that water of condensation invariably works towards, and accumulates in, a “dead end.” This is due to the fact that, as already shown, the pressure is lower at the “dead end” than at any other point in the system, and, as a consequence, there is a constant flow, or sweep, of steam towards the point of least pressure, which flow continues as long as condensation goes on. This sweep of steam carries along with it all the water formed by condensation or contained in the steam, at first in the form of a thin film, swept along the inner surface of the loop, and afterwards, when the accumulation of water is sufficient, in the form of small slugs or pistons of water, which completely fill the pipe at intervals, traveling rapidly towards the dead end. The action of the steam sweep is vastly more powerful than is usually supposed, and, of course, operates continuously and infallibly to deposit the water in the dead end as fast as accumulated.
In practice, water will speedily be carried over by the loop and accumulate in the drop leg until it rises to the level b, which would balance the difference in pressure. As the loop will still continue to bring over water, it follows that as fast as a slug or piston of water is deposited by the steam on the top of the column at b, it overbalances the equilibrium and an equal amount of water is discharged from the bottom of the column through the check valve into the boiler.
The result of the practical operation of many systems of this ingenious device show advantages as follows:
1. Return of pure water to the boiler and saving the heat contained in said water.
2. Preserving more uniform temperatures, thus avoiding the dangers due to expansion and contraction.
3. Prevention of loss from open drains, drips, tanks, etc.
4. Maintaining higher pressure in long lines of piping, in jackets, driers, etc.
5. Enabling engines to start promptly.
6. Saving steam systems from water, thereby reducing liability to accident.