Development
Air Shutters: The first engines had no provision for throttling the intake air. This allowed the engine to run on its own lubricating oil when the throttle was in idle position. As a result the engine idled too fast, thereby causing either excessive taxiing speeds or rapid brake wear. This inability to idle slowly also caused high landing speeds since the propeller did not turn slowly enough to act as an airbrake. Figure 1 shows the first model. Note that the tubular air intakes on top of the cylinders have no valves. Figure 32 shows a later model. Note the butterfly valves in the ∪-shaped air intakes. Here they are shown fully opened. When the throttle was placed in idle position these valves automatically closed and prevented air from flowing past them. Air could then only enter from the back of the intakes. Since less air could flow into the cylinders, the force of their explosions was reduced, which, in turn, lowered the idling revolutions per minute. Figure 28 shows a cylinder from a more advanced model. Note the circular opening between the air intake and the intake/exhaust housing. A barrel type of valve fitted into this opening. One of these valves can be seen just below and to the left of the cylinder. When the throttle was placed in idle position this valve rotated to a position which cut off almost all of the airflow into its cylinder. This increased the vacuum formed toward the end of the intake stroke, thereby causing more resistance, which reduced the idling rpm to that of a gasoline engine.[16]
| Figure 32.—Front left view of engine from Packard Motor Car Co. 50-hour test, 1930, showing butterfly valve type venturi throttles. (Smithsonian photo A48325E.) | Figure 33.—Front left view of engine from U.S. Navy test, 1931, showing spiral oil cooler. (Smithsonian photo A48324A.) |
Crankcase: It was strengthened by having external ribs added. Note the contrast between the first engine, figure 2, and a later model, figure 32.
Oil Cooler: The drum-shaped honeycombed cooler was replaced by a spiral pipe type located between the engine cowl and the crankcase. Figure 3 shows an example of the former type of cooler located at the top of the engine between two of the cylinders. Figure 33 illustrates the latter type located between the cowling and the crankcase.
Cylinder Fastening: Early models had their cylinders strapped and bolted to the crankcase. Later ones had them only strapped. Figure 2 shows a bolt-fastened clamp between two of the cylinders on the first engine. Figure 19 shows a later model without any bolts holding down the cylinders.
Pistons: The pistons used in the 1929 engine had one compression ring and one oil scraper ring above the piston pin, and one oil scraper ring below it. There were three grooves, two above the piston pin, and one below it.[17] Pistons used in 1930 had two compression rings, one oil scraper ring above the piston pin, and one oil scraper ring below it. There were four grooves, three above the piston pin, and one below it.[18] The 1931 pistons had one compression ring above the piston pin, and one compression ring and four oil scraper rings below it. There were four grooves, one above the piston pin, and three below it.[19]
Figure 34.—Modified pistons after endurance run. U.S. Navy test, 1931. (Smithsonian photo A48325D.)
Combustion Chamber: In 1931 the contour of the cylinder head was changed slightly. This improved the combustion efficiency to the extent that the stroke of the fuel pumps could be decreased about 15 percent. The specific fuel consumption then decreased about 10 percent. In addition the compression ratio was reduced from 16:1 to 14:1.[20]
These changes were designed to eliminate smoke from the exhaust at cruising speed, and to reduce it at wide-open throttle.
Valves: A two-valve-per-cylinder model was built, but not put into production. It featured more horsepower (300), a higher rate of revolutions per minute (2000), and a better specific fuel consumption (about .35 lb/hp/hr).[21]
Capt. Woolson designed the production model with a single large valve for each cylinder. This was done in order to shorten the development period, for it is easier to design a single valve which serves both the intake and exhaust functions than one valve for each function. Not only are there fewer parts, but more important, there are no heat-dissipating problems. Although the single valve is heated when it releases the exhaust gases, it is immediately cooled by the incoming air of the next cycle. This cooling advantage is not shared by a valve which only passes exhaust gases.[22]
Cylinder Head: Ribs were added to increase its rigidity (compare fig. 32 with fig. 33).
Engine Size: A 400-hp model was developed in 1930. It was not put into production.[23]