TROUBLES
Failure of ignition due to magneto trouble has already been described.
Any short circuit of the system will prevent ignition, for the current will not flow across the igniters if another path is open to it. Short circuiting may be due to the chafing of the insulation of the wires, to a frayed end of a stranded cable making contact with the metal of the engine, to the carbonization or breaking of the insulation around a stationary electrode, or to the sticking of a movable electrode in contact with a stationary. Operating the igniters by hand will show the presence of this last named condition, and inspection of the insulation and terminals the presence of any defects. Loss of power is frequently due to the leakage of compression around the plate carrying the igniter, around the stationary electrode, or through the bearing in which the movable electrode rocks. The side of the bearing toward the combustion space is built like a valve, and when worn may be ground to a seat.
If the engine runs well at low speed, but misses at high speed, the fault may be located in faulty insulation of one of the stationary electrodes, which holds the low-pressure current developed by the magneto at low speed, but fails to retain the higher pressure developed when the speed is increased. The faulty igniter may be located by running the engine one cylinder at a time.
The heat developed by the spark is very great, and provisions must be made to preserve the contact points from undue corrosion. These points are usually made of platinum, or of an alloy of platinum and iridium, and must be kept clean and smooth. The spring that draws the movable electrode against the stationary must not be too strong or it will bring the contacts together with sufficient force to batter them out of shape. This spring should be of sufficient strength to bring them together promptly, but without undue force. The tappet spring should be of considerable strength, in order that the separation of the electrodes may be quick and positive.
After long running the contacts will become worn to such an extent that the spark occurs too late in the stroke to permit the engine to develop its full power. This may be corrected by readjustment of the tappets, so that ignition takes place earlier. A wearing of the outside arm of the movable electrode, or of the tappet head, will have the same effect.
Another cause of failure will be the weakness of the spring of the movable electrode, which is so weakened that it will not do its work at high speed.