INDEX
- APage No.
- Air cleaner, [122]
- Allocation of maintenance by echelons, [40]
- Ammunition box carrier, [169]
- Armature bearing special lubrication, [145]
- Auxiliary brake, [12]
- B
- Battery, lighting system, horn
- battery
- check electrolyte level, [181]
- installation, [185]
- removal, [181]
- description, [181]
- horn
- adjustment, [190]
- description, [190]
- ignition and light switch
- installation, [188]
- removal, [188]
- service headlights
- adjustment, [185]
- blackout, [186]
- marker, [187]
- taillights
- blackout stop and taillight, [187]
- service stop and taillight, [187]
- wiring
- cable system, [190]
- removal and installation, [190]
- Brake system
- brake shoe installation, [151]
- brake shoe removal, [150]
- front wheel brake, [151]
- rear wheel brake
- adjustment, [149]
- linkage, [149]
- C
- Carburetor
- adjustment, [116]
- bowl cleaning, [120]
- installation, [118]
- removal, [118]
- Chains and sprockets
- chain oilers, [109]
- chain repair tool, [113]
- countershaft sprocket replacement, [114]
- engine sprocket replacement, [113]
- front chain adjustment, [105]
- front chain replacement, [111]
- rear chain adjustment, [107]
- rear chain replacement, [111]
- rear wheel alinement, [107]
- Clutch
- control adjustment, [85]
- description, [86]
- disk and spring inspection, [91]
- disk installation, [93]
- disk removal, [90]
- maintenance and adjustment, [86]
- release bearing
- installation, [95]
- removal, [95]
- spring tension adjustment, [89]
- Controls and operation
- controls
- auxiliary brake (front wheel), [12]
- carburetor choke, [13]
- clutch, [10]
- foot starter crank, [12]
- gasoline valve, [9]
- gear shifter, [12]
- ignition and light switch, [12]
- instrument panel signal lights, [13]
- service brake (rear wheel), [12]
- spark, [10]
- steering damper, [12]
- throttle, [10]
- driving precautions
- avoid low gear operation, [17]
- braking, [17]
- high‐speed tips, [17]
- engine prestarting instructions, [13]
- operation of vehicle
- starting on level ground, [16]
- starting on uneven or soft ground, [16]
- running‐in new engine (or vehicle), [19]
- starting engine
- behavior of instrument panel signal lights, [15]
- cold engine, [14]
- engine with dead battery, [15]
- hot engine, [15]
- warm engine, [14]
- stopping and parking vehicle
- parking vehicle, [18]
- stopping vehicle, [17]
- stopping the engine, [16]
- towing vehicle to start engine
- engine starting with dead battery, [18]
- D
- Data, tabulated
- engine, [72]
- vehicle specifications, [7]
- capacities, [8]
- performance, [7]
- Description
- battery, lighting system, horn, [181]
- clutch, [86]
- engine, [72]
- generating system, [142]
- ignition system, [129]
- intake and exhaust system, [122]
- tires, wheels and hubs, [193]
- transmission, [96]
- Description of vehicle, [7]
- E
- Echelon system of maintenance allocation, [40]
- Engine
- carbon removal, [74]
- data, [72]
- description, [72]
- head, gasket replacement
- installation, [74]
- removal, [73]
- installation, [82]
- oil feed pump replacement, [77]
- removal, [78]
- tune‐up, [72]
- valve tappet adjustment, [74]
- Exhaust system, [126]
- F
- First echelon preventive maintenance services
- after‐operation and weekly service, [25]
- at‐halt service, [24]
- before‐operation service, [21]
- during‐operation service, [23]
- purpose, [20]
- Fuel system
- carburetor
- installation, [118]
- removal, [118]
- carburetor adjustment
- complete readjustment of carburetor, [116]
- low speed adjusting needle, [116]
- carburetor bowl cleaning, [120]
- fuel pipe
- installation, [121]
- removal, [121]
- fuel strainer
- cleaning, [120]
- install strainer assembly, [120]
- remove strainer assembly, [120]
- general, [115]
- throttle control wire adjustment
- closed throttle, [118]
- open throttle, [118]
- G
- Generating system
- armature bearing special lubrication, [145]
- commutator cleaning, [143]
- cut‐out relay, [147]
- description, [142]
- generator installation, [147]
- generator removal, [145]
- Generator removal and installation, [145], [147]
- H
- Horn, [190]
- I
- Ignition system
- circuit breaker and timer assembly installation, [133]
- recommended recheck of ignition timing, [135]
- removal, [133]
- circuit breaker points
- adjustable contact point installation, [131]
- adjustable contact point removal, [131]
- adjustment, [131]
- breaker lever installation, [131]
- breaker lever removal, [130]
- coil to timer wire
- installation, [138]
- removal, [138]
- condenser
- installation, [133]
- removal, [131]
- description, [129]
- spark coil
- installation, [140]
- removal, [139]
- spark control adjustment, [139]
- spark plugs
- cleaning, [129]
- point adjustment, [129]
- replacement, [129]
- type, [129]
- Installation procedure
- air cleaner, [126]
- ammunition box carrier, [169]
- battery, [185]
- battery box, [173]
- carburetor, [118]
- circuit breaker and timer assembly, [133]
- circuit breaker lever, [131]
- circuit breaker points, [131]
- clutch release bearing, [95]
- coil to timer wire, [138]
- condenser, [133]
- control wire housings, [166]
- engine, [82]
- engine head gasket, [74]
- exhaust pipe, [127]
- foot starter, [98]
- fork assembly, [158]
- front wheel, [196]
- fuel pipe, [121]
- fuel strainer assembly, [120]
- fuel tank, [175]
- generator, [147]
- handle bar assembly, [163]
- ignition and light switch, [188]
- instrument panel cover, [191]
- jiffy stand, [177]
- luggage carrier, [170]
- mudguards, [171]
- muffler assembly, [127]
- oil tank, [176]
- outer front chain guard, [167]
- rear chain guard, [169]
- rear stand, [176]
- rear wheel, [199]
- saddle post, [178]
- safety guards, [178]
- scabbard carrier, [169]
- skid plates, [180]
- spark coil, [140]
- spark control wire, [166]
- speedometer, [192]
- spring forks, [154]
- starter crank springs, [101]
- steering damper, [161]
- throttle control wire, [165]
- tires, [195]
- tool box and bracket assembly, [173]
- upper bumper springs, [155]
- upper coil springs, [155]
- wiring, [190]
- Instrument panel
- indicator lights, [191]
- panel cover
- installation, [191]
- removal, [191]
- speedometer
- installation, [192]
- removal, [192]
- Intake and exhaust system
- air cleaner
- general, [122]
- installation, [126]
- maintenance, [123]
- removal, [125]
- service, [122]
- air cleaner mounting bracket replacement, [126]
- description
- exhaust, [122]
- intake, [122]
- exhaust system
- muffler assembly installation, [127]
- muffler assembly removal, [126]
- pipe installation, [127]
- hose and carburetor fitting
- installation, [125]
- removal, [125]
- Introduction
- scope of manual, [3]
- supersession of quartermaster manuals, [3]
- L
- Lighting system, [181]
- Lubrication
- introduction, [30]
- lubrication guide, [30]
- general, [30]
- lubrication notes, [30]
- oilcan points, [34]
- supplies, [30]
- warning light, [34]
- M
- Maintenance allocation
- allocation of maintenance by echelons
- clutch, [40]
- controls and linkage, [40]
- electrical group, [41]
- engine (V‐45″ twin engine), [41]
- exhaust group, [42]
- miscellaneous, [42]
- suspension (front), [43]
- suspension (rear), [43]
- tires, [44]
- transmission, [44]
- vehicle assembly, [44]
- scope of maintenance, [39]
- Manual, scope of, [3]
- O
- Organization tools and equipment, [60]
- P
- Preventive maintenance services
- first echelon, [20]
- second echelon, [45]
- R
- References
- explanatory publications
- automotive materiel, [200]
- list of publications for training, [200]
- maintenance and repair, [200]
- protection of materiel, [200]
- storage and shipment, [200]
- standard nomenclature lists, [200]
- Removal procedure
- air cleaner, [125]
- ammunition box carrier, [169]
- battery, [181]
- battery box, [172]
- carbon, [74]
- carburetor, [118]
- circuit breaker and timer assembly, [133]
- circuit breaker lever, [130]
- condenser, [131]
- control wire housings, [166]
- engine, [78]
- engine head gasket, [73]
- foot starter, [98]
- fork assembly, [155]
- front wheel, [195]
- fuel pipe, [121]
- fuel strainer assembly, [120]
- fuel tank, [174]
- generator, [145]
- handle bar assembly, [162]
- ignition coil to timer wire, [138]
- instrument panel cover, [191]
- jiffy stand, [176]
- luggage carrier, [170]
- mudguards, [170], [171]
- muffler assembly, [126]
- oil tank, [175]
- outer front chain guard, [167]
- rear chain guard, [169]
- rear stand, [176]
- rear wheel, [198]
- release bearing (clutch), [95]
- saddle post, [178]
- safety guards, [178]
- scabbard carrier, [169]
- skid plates, [180]
- spark coil, [139]
- spark control wire, [166]
- speedometer, [192]
- spring forks, [154]
- starter crank spring, [98]
- steering damper, [161]
- throttle control wire, [164]
- tires, [193]
- tool box and bracket assembly, [173]
- upper bumper springs, [155]
- upper coil springs, [155]
- Road test chart of maintenance operations, [49]
- S
- Second echelon preventive maintenance
- road test chart, [47]
- maintenance operation, [49]
- services
- first echelon participation, [45]
- frequency, [45]
- general procedures, [45]
- specific procedures, [47]
- Sheet metal and equipment
- battery box
- installation, [173]
- removal, [172]
- carriers
- ammunition box carrier installation, [169]
- ammunition box carrier removal, [169]
- fuel tank
- installation, [175]
- removal, [174]
- chain guards
- outer front chain guard installation, [167]
- outer front chain guard removal, [167]
- rear chain guard installation, [169]
- rear chain guard removal, [169]
- jiffy stand
- installation, [177]
- removal, [176]
- luggage carrier
- installation, [170]
- removal, [170]
- mudguard (front)
- installation, [171]
- removal, [170]
- mudguard (rear)
- installation, [171]
- removal, [171]
- oil tank
- installation, [176]
- removal, [175]
- rear stand
- installation, [176]
- removal, [176]
- saddle post
- description, [178]
- installation, [178]
- removal, [178]
- safety guards
- installation, [178]
- removal, [178]
- scabbard carrier
- installation, [169]
- removal, [169]
- skid plates
- installation, [180]
- removal, [180]
- tanks
- fuel tank, [173]
- general, [173]
- oil tank, [173]
- tool box
- box and bracket assembly installation, [173]
- box and bracket assembly removal, [173]
- Spark plugs, [129]
- Speedometer
- installation, [192]
- removal, [192]
- Steering control
- control wire housings
- installation, [166]
- removal, [166]
- fork assembly (complete)
- installation, [158]
- removal, [155]
- rocker plate studs, [160]
- forks (springs)
- installation, [154]
- removal, [154]
- handle bar controls
- install throttle control wire, [165]
- remove throttle control wire, [164]
- handle bars
- installation of assembly, [163]
- removal of assembly, [162]
- spark control wire
- installation, [166]
- removal, [166]
- steering damper
- installation, [161]
- removal, [161]
- upper coil springs and upper bumper springs
- installation, [155]
- removal, [155]
- Stowage on vehicle (tools and equipment), [35]
- T
- Tabulated data
- engine, [72]
- vehicle specifications, [7]
- capacities, [8]
- performance, [7]
- Tires, wheels, and hubs
- description, [193]
- front wheel
- hub adjustment, [197]
- installation, [196]
- removal, [195]
- rear wheel
- installation, [199]
- removal, [198]
- rims and spokes, [195]
- tires
- description, [193]
- installation, [195]
- removal, [193]
- Tools and equipment stowage on the vehicle
- vehicle equipment, [36]
- vehicle spare parts, [38]
- vehicle tools, [35]
- Transmission
- control linkage
- adjustment, [97]
- checking gear shifter control linkage, [96]
- transmission shifted to adjust front drive chain, [96]
- description, [96]
- foot starter
- installation, [98]
- removal, [98]
- installation, [101]
- removal, [99]
- starter crank springs
- installation, [98]
- removal, [98]
- Trouble shooting
- brakes, [70]
- electrical system, [68]
- engine
- instruction, [61]
- tests to determine mechanical condition, [63]
- engine lubricating system, [64]
- fuel system, [65]
- generating system, [68]
- ignition system, [66]
- introduction, [61]
- steering, [71]
- transmission and clutch, [69]
- wheels and chains, [69]
- W
- Wheels and hubs, [195]
- Wiring, [190]
[A.G. 300.7 (17 Aug. 1943)]
By order of the Secretary of War:
G. C. MARSHALL,
Chief of Staff.
Official:
J. A. ULIO,
Major General,
The Adjutant General.
Distribution: R9 (4): IR 5, 7 and 17 (5): Bn 9 (2): IBn 5, 6,
7 and 17 (5): C9 (8): IC 5, 6, 7 and 17 (5)
(For explanation of symbols, see FM 21–6)
RAPD3OEC43–81M
PUBLICATIONS DEPARTMENT ‐ RARITAN ARSENAL
Transcriber’s notes:
The original spelling, punctuation and hyphenation has been retained except for apparent printer’s errors which have been silently corrected.
In the Fig. 51 caption M—MARK ON BREAKER CAM AND MARKS ON TIMER HEAD AND HAND - ‘HAND’ should possibly read ‘BAND’.
In the echelon table, section 25. ALLOCATION OF MAINTENANCE, ‘strained gasoline’ should possibly read ‘strainer gasoline’.