Tinning a Bit.
—Before a bit can be used, it must be “tinned,” that is, coated with solder in a smooth complete covering, for which purpose—by one method, not the best, but the most general—the end is heated to a dull red, rubbed quickly with the file on the facets, dipped in killed spirit or “fluxite,” or rubbed against a piece of sal-ammoniac, and then applied to a stick or lump of solder, the facets being quickly wiped or rubbed on a piece of tinplate so as to spread the solder evenly. When properly done, the nose of the bit is coated with a smooth film of solder. This must always remain so, or the bit will not act, and when it is honeycombed, or the “tinning” is present in patches, it must be re-tinned. A bit must never be raised to a red heat sufficient to melt the tinning. The bit does not operate well at such a heat, because its contact makes solder too fluid and apt to run too quickly.
When dipping a hot bit, prepared for tinning, into killed spirit, a sharp pop, without smoke or spluttering, denotes the right temperature. If, on withdrawing the bit, it is damp and still unclean, it had not been heated sufficiently.
Another method of tinning may be mentioned. Into a small and clean tin box (a 2-oz. tobacco tin about 3⁄4 in. deep) put some scraps of solder and powdered resin. Heat the bit to a very dull red, quickly file up clean on one side of the point, and then plunge into the solder and resin and rub about; it will at once take on a coat of the alloy. A second side of the bit may be tinned by then repeating the operation, re-heating if necessary. The bottom of the box should be covered with solder, which adheres easily enough, with a film of resin on top. It is probably most convenient to tin the under side and the left-hand working face of the bit. “Tinol” could be used in this way without admixture with anything.
Still another method is to use a firebrick having a hollow in which the solder and resin are placed; but the tin box plan is thought to be better.
Undoubtedly the best method of tinning a bit is that in use by the plumber who well knows the invaluable qualities of sal-ammoniac (ammonium chloride) for the purpose. He has no wish to squander energy on those vigorous rubbings of the bit—on paving-stone, bath brick, tinplate, etc. etc., and he believes that the habit of dipping the bit into zinc chloride is both slovenly and wasteful, for not only is this corrosive stuff sprayed about broadcast, but the remainder is soon rendered unfit for its purpose by contamination with copper chloride and dirt from the fire. The outlay of a few halfpence on a sizable slab of sal-ammoniac will keep the bit in the best condition for years, and save hours of superfluous labour. Commercial sal-ammoniac is obtainable in large, rugged crystals of a tough, fibrous texture. A piece weighing upwards of 1⁄4 lb. can be trimmed to a roughly rectangular slab, a few inches long and wide and about 1 in. thick; and a cavity should be scooped in one of the flat sides to accommodate the bit.
Fig. 16.—Tinning Bit in Sal-ammoniac Block
Let the bit-faces be made shapely and filed bright and the tool thoroughly heated in a clean fire, removed, flicked free of ash, and then held down firmly in the cavity of the sal-ammoniac block (see [Fig. 16]). Profuse white fumes will arise, and the surface of the salt will fuse. Bear heavily on each facet in turn, and then melt a few beads of solder into the cavity along with the bit, and the latter will become brightly tinned in a moment or so. The bit should be applied to the “ammonia block” every few heats, or as required, as the work progresses, and flicked with a tuft of dampened cotton-waste.
The sal-ammoniac has one great disadvantage—it is deliquescent (collecting moisture from a damp atmosphere), and its near proximity to most metals oxidises and corrodes them. Iron and steel, particularly, it rusts rapidly and deeply. Therefore the tools (saw and chisel) used to shape the block must be washed, dried, warmed, and greased before they are laid by, and the waste fragments must be carefully swept up and disposed of. The block itself must always be kept apart from tools. Plumbers enclose it in a sheet-lead box wrapped in a greasy rag; amateurs may store it on a dry shelf, parcelled in waxed paper secured by a rubber band, or in a length of motor-tyre inner tube, rolled up.