The Tuning Coil.--You will have to make this tuning coil, which you can do at a cost of less than $1.00, as the cheapest tuning coil you can buy costs at least $3.00, and we need the rest of our $5.00 to invest in the earphone. Get a cardboard tube, such as is used for mailing purposes, 2 inches in diameter and 3 inches long, see A in Fig. 97. Now wind on 250 turns of No. 40 Brown and Sharpe gauge plain enameled magnet wire. You can use No. 40 double cotton covered magnet wire, in which case you will have to shellac the tube and the wire after you get it on.
As you wind on the wire take off a tap at every 15th turn, that is, scrape the wire and solder on a piece about 7 inches long, as shown in Fig. 99; and do this until you have 6 taps taken off. Instead of leaving the wires outside of the tube bring them to the inside of it and then out through one of the open ends. Now buy a round wood-base switch with 7 contact points on it as shown at B in Fig. 97. This will cost you 25 or 50 cents.
The Headphone.--An ordinary Bell telephone receiver is of small use for wireless work as it is wound to too low a resistance and the diaphragm is much too thick. If you happen to have a Bell phone you can rewind it with No. 40 single covered silk magnet wire, or enameled wire of the same size, when its sensitivity will be very greatly improved. Then you must get a thin diaphragm and this should not be enameled, as this tends to dampen the vibrations of it. You can get a diaphragm of the right kind for 5 cents.
The better way, though, is to buy an earphone made especially for wireless work. You can get one wound to 1000 ohms resistance for $1.75 and this price includes a cord. [Footnote: This is Mesco, No. 470 wireless phone. Sold by the Manhattan Electrical Supply Co., Park Place, N.Y.C.] For $1.00 extra you can get a head-band for it, and then your phone will look like the one pictured in Fig. 98.
How to Mount the Parts.--Now mount the coil on a wood base, 1/2 or 1 inch thick, 3-1/2 inches wide and 5-1/2 inches long, and then connect one end of the coil to one of the end points on the switch, and connect each succeeding tap to one of the switch points, as shown schematically in Fig. 99 and diagrammatically in Fig. 100. This done, screw the switch down to the base. Finally screw the detector to the base and screw two binding posts in front of the coil. These are for the earphone.
