The book is now stripped of its former binding, and the next step is to take it apart, signature by signature. A signature is that number of leaves which make up one sheet of the book in hand. Thus, an octavo volume, or a volume printed in eights, as it is called, has eight leaves, or sixteen pages to a signature; a quarto four leaves; a duodecimo, or 12 mo. twelve leaves. The term signature (from Lat. signare, a sign) is also applied to a letter or figure printed at the foot of the first page of each sheet or section of the book. If the letters are used, the signatures begin with A. and follow in regular sequence of the alphabet. If the book is a very thick one, (or more than twenty-six signatures) then after signature Z, it is customary to duplicate the letters—A. A.—etc., for the remaining signatures. If figures are used instead of letters, the signatures run on to the last, in order of numbers. These letters, indicating signatures are an aid to the binder, in folding, "gathering," and collating the consecutive sheets of any book, saving constant reference to the "pagination," as it is termed, or the paging of the volume, which would take much more time. In many books, you find the signature repeated in the "inset," or the inner leaves of the sheet, with a star or a figure to mark the sequence. Many books, however, are now printed without any signature marks whatever.
To return: in taking apart the sheets or signatures, where they are stuck together at the back by adhesive glue or paste, the knife is first used to cut the thread in the grooves, where the book is sewed on cords or tape. Then the back is again soaked, the sheets are carefully separated, and the adhering substance removed by the knife or fingers. Care has to be taken to lay the signatures in strict order or sequence of pages, or the book may be bound up wrongly. The threads are next to be removed from the inside of every sheet. The sheets being all separated, the book is next pressed, to render all the leaves smooth, and the book solid for binding. Formerly, books were beaten by a powerful hammer, to accomplish this, but it is much more quickly and effectively done in most binderies by the ordinary screw press. Every pressing of books should leave them under pressure at least eight hours.
After pressing, the next step is to sew the sheets on to cords or twine, set vertically at proper distances in a frame, called a "sewing bench," for this purpose. No book can be thoroughly well bound if the sewing is slighted in any degree. Insist upon strong, honest linen thread—if it breaks with a slight pull it is not fit to be used in a book. The book is prepared for the sewer by sawing several grooves across the back with a common saw. The two end grooves are light and narrow, the central ones wider and deeper. Into these inner grooves, the cords fit easily, and the book being taken, sheet by sheet, is firmly sewed around the cords, by alternate movements of the needle and thread, always along the middle of the sheet, the thread making a firm knot at each end (called the "kettle-stitch") as it is returned for sewing on the next sheet. Sometimes the backs are not sawed at all, but the sheets of the book are sewed around the cords, which thus project a little from the back, and form the "bands," seen in raised form on the backs of some books. Books should be sewed on three to six cords, according to their size. This raised-band sewing is reckoned by some a feature of excellent binding. The sunken-band style is apt to give a stiff back, while the raised bands are usually treated with a flexible back. When sewed, the book is detached from its fellows, which may have been sewed on the same bench, by slipping it along the cords, then cutting them apart, so as to leave some two inches of each cord projecting, as ends to be fastened later to the board. In careful binding, the thread is sewed "all along," i. e.: each sheet by itself, instead of "two on," as it is called.
The next process is termed "lining up," and consists of putting on the proper fly-leaves or end-leaves, at the beginning and end of the volume. These usually consist of four leaves of ordinary white printing paper at each end, sometimes finished out with two leaves of colored or marbled paper, to add a touch of beauty to the book when opened. Marbled paper is more durable in color than the tinted, and does not stain so easily. One of these end-leaves is pasted down to the inside cover, while the other is left flying—whence "fly-leaf."
After this comes the cutting of the book at the edges. This is done by screwing it firmly in a cutting-machine, which works a sharp knife rapidly, shaving off the edges successively of the head, front and end, or "tail" as it is called in book-binding parlance. This trimming used to be done by hand, with a sharp cutting knife called by binders a "plough." Now, there are many forms of cutting machines, some of which are called "guillotines" for an obvious reason. In binding some books, which it is desired to preserve with wide margins, only a mere shaving is taken off the head, so as to leave it smooth at the top, letting the front and tail leaves remain uncut. But in case of re-binding much-used books, the edges are commonly so much soiled that trimming all around may be required, in order that they may present a decent appearance. Yet in no case should the binder be allowed to cut any book deeply, so as to destroy a good, fair margin. Care must also be taken to cut the margins evenly, at right angles, avoiding any crooked lines.
After cutting the book comes "rounding," or giving the back of the book a curved instead of its flat shape. This process is done with the hand, by a hammer, or in a rounding press, with a metallic roller. Before rounding, the back of the book is glued up, that is, receives a coating of melted glue with a glueing brush, to hold the sections together, and render the back firm, and a thorough rubbing of the back with hot glue between the sections gives strength to the volume.
Next comes the treatment of the edges of the book, hitherto all white, in order to protect them from showing soil in long use. Sometimes (and this is the cheaper process) the books are simply sprinkled at the edges with a brush dipped in a dark fluid made of burnt umber or red ochre, and shaken with a quick concussion near the edges until they receive a sprinkle of color from the brush. Other books receive what is called a solid color on the edges, the books being screwed into a press, and the color applied with a sponge or brush.
But a marbled edge presents a far more handsome appearance, and should harmonize in color and figure with the marbled paper of the end leaves. Marbling, so called from its imitation of richly veined colored marble, is staining paper or book edges with variegated colors. The process of marbling is highly curious, both chemically and aesthetically, and may be briefly described. A large shallow trough or vat is filled with prepared gum water (gum-tragacanth being used); on the surface of this gum-water bright colors, mixed with a little ox-gall, to be used in producing the composite effect aimed at in the marbling are thrown or sprinkled in liquid form. Then they are deftly stirred or agitated on the surface of the water, with an implement shaped to produce a certain pattern. The most commonly used one is a long metallic comb, which is drawn across the surface of the combined liquids, leaving its pattern impressed upon the ductile fluid. The edges of the book to be marbled are then touched or dipped on the top of the water, on which the coloring matter floats, and at once withdrawn, exhibiting on the edge the precise pattern of "combed marble" desired, since the various colors—red, yellow, blue, white, etc., have adhered to the surface of the book-edges. The serrated and diversified effect of most comb-marbling is due to stroking the comb in waved lines over the surface. The spotted effect so much admired in other forms, is produced by throwing the colors on with a brush, at the fancy of the skilled workman, or artist, as you may call him. Marbled paper is made in the same way, by dipping one surface of the white sheet, held in a curved form, with great care on the surface of the coloring vat. This is termed shell and wave marbling, as distinguished from comb-marbling. The paper or the book edges are next finished by sizing and burnishing, which gives them a bright glistening appearance.
A still more ornate effect in a book is attained by gilding the edges. Frequently the head of a book is gilt, leaving the front and tail of an uncut book without ornament, and this is esteemed a very elegant style by book connoisseurs, who are, or should be solicitous of wide margins. The gilding of the top edge is a partial protection from dust falling inside, to which the other edges are not so liable. To gild a book edge, it is placed in a press, the edges scraped or smoothed, and coated with a red-colored fluid, which serves to heighten the effect of the gold. Then a sizing is applied by a camel's-hair brush, being a sticky substance, usually the white of an egg, mixed with water (termed by binders "glaire") and the gold-leaf is laid smoothly over it. When the sizing is dry, the gold is burnished with a tool, tipped with an agate or blood-stone, drawn forcibly over the edge until it assumes a glistening appearance.
After the edges have been treated by whatever process, there follows what is termed the "backing" of the book. The volume is pressed between iron clamps, and the back is hammered or rolled where it joins the sides, so as to form a groove to hold the boards forming the solid portion of the cover of every book. A backing-machine is sometimes used for this process, making by pressure the joint or groove for the boards. Then the "head-band" is glued on, being a silk braid or colored muslin, fastened around a cord, which projects a little above the head and the tail, at the back of the book, giving it a more finished appearance. At the same time, a book-mark for keeping the place is sometimes inserted and fastened like the head-band. This is often a narrow ribbon of colored silk, or satin, and helps to give a finish to the book, as well as to furnish the reader a trustworthy guide to keep a place—as it will not fall out like bits of paper inserted for that purpose.