Practice alone, and an eye duly trained by continual experience, can determine the point of time at which each kind of emery must be discontinued. The celerity of the work depends on circumstances very difficult to appreciate, such as the amount of the pressure of the rubbers, or the degree of accuracy with which the radius of curvature has been adjusted, during the rough grinding. Each kind of emery in succession thus corrects the form of the zone and refines the grain of the surface of the glass; and each change to a fresh material requires the same attention to cleanliness, so as to remove every trace of the substance last used in grinding, and thus to give each successive process its full and legitimate effect. The douci is the fifth and last kind of emery which precedes the polish. It is drawn off after ten minutes’ suspension in water, and is extremely fine. Before applying it, the greatest care is necessary to insure cleanliness, as a single grain of any of the preceding kinds of emery might cause scratches, which the polish cannot remove.
The Polish.
The same considerations which induce the workman most carefully to cleanse the lathe and everything connected with it, before employing the last emery called the douci, are still more urgent in the case of the final polish. The only change which is made at this last stage of the work is to replace the first rubber by a new one, both longer and wider by about 50 millimètres (nearly 2 inches). On its lower face is attached with cement a piece of soft carpet, whose edges are fixed to the rubber by means of flat bands of iron, attached with screws. This security, added to that given by the cement, is necessary to fit it to resist the great pressure it must sustain. A practical question, which experience alone can resolve, occurs at this stage, as the operation of polishing may, in the hands of unskilful persons, be so inopportunely commenced, as to make that work almost endless. Thus, the mere circumstance of spreading at the beginning too thick layers of rouge, or using unsuitable kinds of carpet, would cut scratches in the glass, and thus perhaps make it necessary to return to the use of the emery called douci. Sometimes, also, if the carpets be not washed at the very time of using them, scratches are formed by the dust which they may contain. This shews, that the use of rouge should be rather sparing than otherwise, at the commencement of the polish; and that the carpet-cloths should be brushed and washed twice rather than once. In all cases, the quality of the carpet forms an important element in the success of the working.
When the polish is finished, the ring is detached from the circular belt, simply by the tap of a hammer, on the inner edge of the circle. The division of the zones (which are quarters of the circle) into eighths, is done by means of a sawing machine consisting of a flat copper-wheel, one-half millimètre (¹⁄₅₀th inch) in thickness, attached to an arm with a counterpoise. This wheel descends and cuts the zone by means of emery, which is continually applied to it; the direction of the cut is radial. The two halves of the zone are detached from each other, as soon as their weight exceeds the resistance of the part which remains to be sawn.
Adjustment of the Prisms.
The adjustment of the prisms in the frames, involves an operation which is not without risk. Much care is required in handling the sharp arrises of the glass, which are very acute and delicate and at the same time lie in a curved direction, which makes them liable to be splintered in the hands of unskilful persons.
With the exception of the plane vertical surfaces of the annular lenses, and the central band and rings of the dioptric belts of fixed lights, which are ground by means of vertical rubbers with a reciprocating movement, every other plane surface is executed by hand on a flat table.
Composition of the Cement for fixing the glass on the lathe.
| 8 | parts Swedish pitch. |
| 1 | do. of wood ashes. |
The whole is heated in an iron pot until fully liquified and thoroughly mixed. This cement is used almost in a state of ebullition, so that it cannot be handled without the precaution of continually dipping the hands in cold water.