The Bearings are illustrated in Figure 46. They are made out of three-eighths inch brass strip one-sixteenth of an inch thick by bending and drilling as shown in the illustration. The location of the holes is best understood from the drawing. The larger bearing is assembled on the field at the side towards the commutator.
Assembling the motor is a comparatively easy matter if it is done properly and carefully. The bearings are mounted on the field frame by screws passing through the holes "B" and "B" into a nut on the outside of the bearing at the opposite side of the field.
The armature should revolve freely without binding and without any danger of scraping against the field. Slip some small fibre washers over the ends of the shaft between the armature and the bearings so as to take up all end play.
The Brushes are made of spring copper according to the shape and dimensions shown in Figure 47. They can be cut out with a pair of snips.
Each brush is mounted on a small fibre block supported on the large motor bearing. The holes marked "A" and "C" in the illustration should be threaded with a 4-36 tap. The hole "B" should be made one-eighth of an inch in diameter and drilled all the way through the block.
The holes, "A" and "C" are used to fasten the blocks to the bearing. The brushes are fastened to the blocks by means of a 6-32 screw with a nut on the lower end.
The Base is a rectangular block, three inches wide, three and one-half inches long and three-eighths of an inch thick. The motor is fastened to the base by four small right angled brackets bent out of strip brass and secured to the field frame by two machine screws passing through the holes, "H" and "H", into a nut at the opposite end.
FIG. 45—The Commutator and Method of connecting the Armature Coils.
One terminal of the field winding is connected to a binding post mounted on the base. The other terminal of the field is connected to the right hand brush. The end of the wire should be placed under the head of the screw which holds the brush to the fibre block. The brush should be on the under side of the block so that it bears against the under side of the commutator.