FIG. 53.—The Frame which supports the Electromagnets.
The Bearings are shown in Figure 54. They are made U-shaped and are out of a strip of iron or steel in the same manner as the frame of the engine, but are three-quarters of an inch wide instead of an inch and one-eighth. The dimensions will be understood best by referring to the drawing. The 3/32 inch holes near the top of each side are the bearing holes for the end of the shaft.
The one-eighth inch holes just below are used to fasten the brush holder in position. The holes in the bottom serve to fasten the bearings to the base.
FIG. 54.—The Main Bearings.
The Shaft will probably prove the most difficult part of the engine to make properly. The details are given in Figure 55. It is made of a piece of one-eighth inch steel rod bent so that a crank is formed in the middle. The crank should be bent so that it has a "throw" of one-half an inch, that is, offset one-quarter of an inch so that the connecting rod moves back and forth a distance of one-half an inch. The finished shaft should be three inches long. The piece of steel used should be longer than this and so that it can be cut off to exact dimensions after the shaft is finished. A second crank should be bent in one end of this so as to form an offset contact for the brushes. This second crank will have to be at right angles to the first one and should be much smaller. The ends of the shaft are turned or filed down to a diameter of three-thirty-seconds of an inch for a distance of about the same amount so that they will fit in the bearing holes and turn freely, but not allow the shaft to slip through. The work of making the shaft will require a small vise, a light hammer, files and a couple of pliers. One pair of pliers should be of the round nosed type and the other a pair of ordinary square jawed side cutters. It may require two or three attempts before a perfect shaft is secured. When finished, it should be perfectly true and turn freely in the bearings. The bearings can be adjusted slightly by bending, so that the shaft will fit in the holes and be free, but yet not loose enough to slip out.
The Armature is a strip of soft iron, two and one-eighth inches long, seven-sixteenths of an inch wide and three-sixteenths of an inch thick. A one-sixteenth inch slot, three-eighths of an inch long is cut in one end. A one-sixteenth inch hole is drilled through from one side to the other, one-eighth of an inch from each end. The hole which passes through the slot is used tu pass the pin which pivots the armature to the connecting rod. The other hole is used to mount the armature in its bearing. The armature bearing is a small edition of the one which is used to support the engine shaft. The details and the dimensions are given in the lower left hand side of Figure 56. The armature is shown in the center of the same illustration. The connecting rod is illustrated at the right. This is made from a strip of three-sixty-fourths inch brass, three sixteenths of an inch wide and one and five-eighths inches long. The one-eighth inch hole should be drilled close to one end and a one-sixteenth inch hole close to the other.
FIG. 55.—The Shaft.