The difficulty of removing the seeds from the staple practically thrust cotton out of common use. In India a primitive and cumbersome set of rollers called a churka partially cleaned India cotton. A Yankee schoolmaster, Eli Whitney, set King Cotton on a throne by his invention of the cotton-gin in 1792. This comparatively simple but inestimable invention completely revolutionized cloth manufacture in England and America. It also changed general commerce, industrial development, and the social and economic order of things, for it gave new occupations and offered new modes of life to hundreds of thousands of persons. It entirely changed and cheapened our dress, and altered rural life both in the North and South.
A man could, by hand-picking, clean only about a pound of cotton a day. The cotton-gin cleaned as much in a day as had taken the hand-picker a year to accomplish. Cotton was at once planted in vast amounts; but it certainly was not plentiful till then. Whitney had never seen cotton nor cotton seed when he began to plan his invention; nor did he, even in Savannah, find cotton to experiment with until after considerable search.
After the universal manufacture and use of the cotton-gin, negro women wove cotton in Southern houses, sometimes spinning their own cotton thread; more frequently buying it mill-spun. But, after all, this was in too small amounts to be of importance; it needed the spinning-jennies and power-looms of vast mills to use up the profuse supply afforded by the gin.
A very interesting account of the domestic manufacture of cotton in Tennessee about the year 1850 was written for me by Mrs. James Stuart Pilcher, State Regent of the Daughters of the American Revolution in Tennessee. A portion of her pleasant story reads:—
"There were two looms in the loom-room, and two negro women were kept busy all the time weaving; there were eight or ten others who did nothing but spin cotton and woollen thread; others spooled and reeled it into hanks. The spinning was all done on the large wheel, from the raw cotton; a corn-shuck was wrapped tightly around the steel spindle, then the thread was run and spun on this shuck until it was full; then these were reeled off into hanks of thread, then spooled on to corn-cobs with holes burned through them. These were placed in an upright frame, with long slender rods of hickory wood something like a ramrod run through them. The frame held about one hundred of these cob-spools; the end of the cotton thread from each spool was gathered up by an experienced warper who carried all the threads back and forth on the large warping-bars; this was a difficult task; only the brightest negro women were warpers. The thread had been dyed before spooling and the vari-colored cob-spools could be arranged to make stripes lengthwise of the cloth; and the hanks had also been dipped in a boiling-hot sizing made of meal and water. The warp-threads were carefully taken from the bars and rolled upon the wooden beam of the loom, the ends passed through the sley and tied. The weaver then began her work. The thread for the filling (called the woof by the negroes) was reeled from the hank on the winding-blades, upon small canes about four inches long which, when full, were placed in the wooden shuttles. These women spun and wove all the clothing worn by the negroes on the plantation; cotton cloth for women and men in the summer time; and jeans for the men; linsey-woolsey for the women and children for winter. All were well clothed. The women taught us to spin, but the weavers were cross and would not let us touch the loom, for they said we broke the threads in the warp. My grandmother never interfered with them when they were careful in their work. We would say, 'Please make Aunt Rhody let me weave!' She answered, 'No, she is managing the loom; if she is willing, very well; if not, you must not worry her.' We thought it great fun to try to weave, but generally had to pay Aunt Rhody for our meddling by giving her cake, ribbons, or candy."
The colonists were constantly trying to find new materials for spinning, and also used many makeshifts. Parkman, in his Old Régime, tells that in the year 1704, when a ship was lost that was to bring cloth and wool to Quebec, a Madame de Rèpentigny, one of the aristocrats of the French-Canadian colony, spun and wove coarse blankets of nettle and linden bark. Similar experiments were made by the English colonists. Coarse thread was spun out of nettle-fibre by pioneers in western New York. Levi Beardsley, in his Reminiscences, tells of his mother at the close of the last century, in her frontier home at Richfield Springs, weaving bags and coarse garments from the nettles which grew so rankly everywhere in that vicinity. Deer hair and even cow's hair was collected from the tanners, spun with some wool, and woven into a sort of felted blanket.
Silk-grass, a much-vaunted product, was sent back to England on the first ships and was everywhere being experimented with. Coarse wicking was spun from the down of the milkweed—an airy, feathery material that always looks as if it ought to be put to many uses, yet never has seemed of much account in any trial that has been made of it.
CHAPTER X
HAND-WEAVING
Any one who passed through a New England village on a week day a century ago, or rode up to the door of a Pennsylvania or Virginia house, would probably be greeted with a heavy thwack-thwack from within doors, a regular sound which would readily be recognized by every one at that time as proceeding from weaving on a hand-loom. The presence of these looms was, perhaps, not so universal in every house as that of their homespun companions, the great and little wheels, for they required more room; but they were found in every house of any considerable size, and in many also where they seemed to fill half the building. Many households had a loom-room, usually in an ell part of the house; others used an attic or a shed-loft as a weaving-room. Every farmer's daughter knew how to weave as well as to spin, yet it was not recognized as wholly woman's work as was spinning; for there was a trade of hand-weaving for men, to which they were apprenticed. Every town had professional weavers. They were a universally respected class, and became the ancestors of many of the wealthiest and most influential citizens to-day. They took in yarn and thread to weave on their looms at their own homes at so much a yard; wove their own yarn into stuffs to sell; had apprentices to their trade; and also went out working by the day at their neighbors' houses, sometimes carrying their looms many miles with them.