As soon as the first clean proof is pulled, it must be examined for errors or faults in the design. If there are any, the stone is removed from the press after being delicately coated with gum, and the correction is made as follows: Before anything else, all such faults as are to be removed entirely are either scraped away with a very sharp knife or rubbed away with a very fine stone. The manipulation must be very delicate to avoid grooves and furrows or sharp edges that afterward will hold dirt. Then the parts thus corrected are coated with a mixture of about six parts water, two parts gum, and one part aquafortis to prepare them anew.
If anything new is to be added to the design or drawn in place of an error, the stone is washed with water throughout, or, if the correction is to be made only in a very small part, washed at the desired place. Then it is coated with the red chalk as described in the beginning, but so thinly that the design can be seen plainly through the red coat. Now all that is desired can be engraved, filled again with the rubbing-in color, and turned over to the printer, who cleanses it with gum water and proceeds to print.
Only a few more useful suggestions:—
(1) It happens often that after the first rubbing-in of fat color and the succeeding cleansing with water, the stone gets a "tone" over its whole surface; that is, it takes color at least partly, and thus seems to have lost its original preparation. This may be due to the fact that not enough gum has been used in the original coating, or that the rubbing-in was rough enough to injure the protective coating, or that the rubbing-in-color was left on too long before being washed away with gum solution.
A similar fault may develop with the second rubbing-in, after corrections, and from the following causes: Poor color containing sand; too much pressure with the greasy rags; the use of rags not sufficiently cleansed of any soap used in washing them; rubbing-in of color with too dry a color rag; in brief, from anything that may destroy the stone's preparation wholly or in part.
Sometimes this defect may be remedied by mixing more gum into the printing-color and into the water with which the cleaning-rags are wetted. A firmer color may aid, if it is rubbed away by fairly strong pressure of the rag as soon as it has adhered. This operates as a remedy because the firm color takes hold of the dirt that has set itself into the pores of the stones, and when it is removed, takes the dirt with it. If none of these have results, there is nothing left except to grind off the plate very slightly and carefully with an exceedingly fine stone and gum solution. In the case of very delicate designs, this is not applicable, because the finest lines have practically no depth. Therefore they must be washed instead, a rag being dipped into weak aquafortis or very much diluted phosphoric acid, and passed carefully over the stone till the dirt disappears. It is well to mix in a little gum, and also to rub acid-proof ink into the stone first, that the etching fluid may not attack the design too much.
After this cleansing the tone will disappear, but another fault often appears in place of it. The color, after rubbing-in, will not permit itself to be wiped away readily, because the etching has caused some roughnesses to which the color adheres in the form of little specks. A number of clean rags with gum solution must then be used, or the stone should be lightly rolled a few times with the ink-roller after being rubbed-in. The roller will take the specks. Indeed, the fault hardly ever appears if the inking-in is done with the roller, as suggested in the remarks about the third form of inking-in.
As soon as some few impressions have been made, the roughness of the plate disappears gradually and it can be wiped off without leaving specks behind. Gentle rubbing with pumice finely powdered and mixed with gum solution will remove the defect in the very beginning, but care is needed lest the design be injured.
(2) A line that has so little depth that it is almost level with the surface of the stone can be made as black as a deeply engraved one by continued rubbing with the color rag. In using a firmer color the lines, especially the wider ones, can be so overloaded after a while that the ink will squash under the press. This surplus can be removed again by the use of the ink-roller, but it is merely adding unnecessary work, as proper practice in inking-in and the use of exactly the right consistency of color will prevent the trouble.
(3) The best way to ink-in an intaglio design is to rub it in at first with a somewhat firm color that however, contains enough gum, then to wipe it a bit, and after that to rub gently to and fro over the stone under gentle pressure, with a rag containing a less heavy color. A firmer color does not adhere well to the more delicate lines, or, at least, is hard to print; but by applying it first, the printing of the wider and deeper lines is facilitated, while the succeeding rubbing with softer color brings out the perfection of the finer lines.