It is said that this pin begins to bend with a pull of 1,000 pounds at its top, but that it will support the insulator safely even when badly bent.
Insulators may resist puncture and prevent surface arcing from wire to pin, but still allow a large though silent flow of energy over the pins and cross-arms between the conductors of a transmission circuit. The rate at which current flows from one wire of a transmission circuit to another in this way depends on the total resistance of each path over insulator surfaces and through air to the pins and cross-arm, and then over these parts.
If the pins and cross-arm are entirely of iron, the total resistance of the path through them from wire to wire is practically that of the insulator surfaces. If the pins and cross-arm are of wood which is dry, they may offer an appreciable part of the total resistance of the path through them between the wires of a circuit; but if the wood be wet, its resistance is very much reduced.
The resistance of wooden pins and cross-arm may be so small compared with that of the air and insulator surfaces that complete the path through them from wire to wire of a circuit, that the effect of these wooden parts in checking the flow of current between conductors is relatively unimportant, and yet the resistances of these pins and the cross-arm may affect their lasting qualities.
The current that flows over the pins and cross-arms from one wire to another of a high-tension circuit may be so small as not to injure these wooden parts when evenly distributed over them, and yet this same current may char or burn the wood if confined to a narrow path. Such a leakage current will naturally cease to be evenly distributed over pins and their cross-arms when certain portions of their surfaces are of much lower resistance than others, because an electric current divides and follows several possible paths in the inverse ratio of their resistances.
These narrow paths of relatively low resistance along wooden pins and cross-arms are heated and charred by the very current that they attract, so that the conductivity of the path and the heat developed therein react mutually to increase each other, and tend toward the destruction of the wood.
Among causes that tend to make some parts of pins and cross-arms better conductors than others, there may be mentioned cracks in the wood, where dirt and moisture collect, dust, with a mixture of salt deposited on the wood by the winds at certain places, and sea fogs that are often blown only against one side of the pins and arms and deposit salt.
To make matters worse, the same cause that creates a path of relatively good conductivity along wooden pins and cross-arms often materially lowers the resistance offered to the leakage of current by the insulator surfaces. Thus an increase of the rate at which energy passes from wire to wire of a circuit, and the concentration of this energy in certain parts of the wooden path, are sometimes brought about at the same time. Where the line insulators employed are so designed that the resistance of the dry wooden pins and cross-arms forms a material part of the total resistance between the wires of a circuit, a rain or heavy fog may cause a very large increase in the rate at which energy passes over these wooden parts between the conductors.
As long as only moderate voltages were carried on line conductors, the charring and burning of their pins and cross-arms was a very unusual matter; but with the application of very high pressures on long circuits the destruction of these wooden parts by the heat of leakage currents has become a serious menace to transmission systems. Even with low voltages there may be charring and burning of pins and cross-arms if the line insulators are very poor or if the conditions as to weather and flying dust are sufficiently severe.
In vol. xx. of the Transactions of the American Institute of Electrical Engineers, pages 435 to 442 and 471 to 479, an account of the charring and burning of pins on several transmission lines is given, from which some of the following examples are taken.