The brick and stone compartments for bus-bars may be located in the basement underneath the switchboard, as at the Portsmouth station of the New Hampshire Traction Company, or at any other place in a station where they are sufficiently removed from the other apparatus. In power-house No. 2 at Niagara Falls a cable subway beneath the floor level runs the entire length, parallel with the row of generators (A. I. E. E., vol. xix., p. 537). In this subway, which is thirteen feet nine and three-quarter inches wide and ten feet six inches high, the two structures for bus-bar compartments are located. Each of these structures measures about 6.6 feet high and 1.8 feet wide, and contains four bus-bar compartments. In each compartment is a single bar, and the four bars form two sets for two-phase working. Above the bus-bar compartments and rising from the floor level are the oil switches. A space over the cable subway midway of its length and between the two groups of oil switches is occupied by the switchboard gallery which is raised to some elevation above the floor and carries eleven generator, twenty-two feeder, two interconnecting, and one exciter panels. In power-house No. 1 the bus-bars are located in a common space above the 5,000 horse-power open-air switches already mentioned, and each bar has an insulation of vulcanized rubber covered with braid and outside of this a wrapping of twine. Of course; an insulation of this sort would amount to nothing if by any accident an arc were started between the bars. Where each bus-bar is located in a separate fireproof compartment, as at Niagara power-house No. 2, the application of insulation directly to each bar is neither necessary nor desirable. Consequently the general practice where each bar has its own fireproof compartment is to construct the bars of bare copper rods.
With main switches for generators and feeders removed from the operating board and actuated by electric motors or magnets, the small switches at the board with which the operator is directly concerned must of course control these magnets or motors. The small switches at the operating board are called relay switches, and the current in the circuits opened and closed by these switches and used to operate the magnets or motors of the oil switches may be conveniently obtained from a storage battery or from one of the exciting dynamos.
Probably the best arrangement of the relay switches is in connection with dummy bus-bars on the face of the switchboard, so that the connections on the face of the board constitute at all times a diagram of the actual connections of the generator and feeder circuits. It is also desirable for quick and correct changes in the connections of the main apparatus that all the relay switches and instruments necessary for the control of any one generator or any one feeder be brought together on a single panel of the switchboard. If this plan is followed, the operator at any time will have before him on a single panel all of the switches and instruments involved in the connections then to be made, and the chance for mistakes is thus reduced to a minimum. The plan just outlined was that adopted at the Niagara power plant No. 2, where a separate panel is provided for each of eleven generators and each of twenty-two feeders. On each of the eleven generator panels there are two selector relay switches, one generator relay switch, and one relay generator field switch. On each of the twenty-two feeder panels there are two relay selector switches. The relay switches on the two interconnecting panels serve to make connections between the two groups of five and six generators respectively in power-house No. 2 and the ten generators of power-house No. 1. On each panel there are relay indicators to show whether the oil switches that carry the main current respond to the movements of their relay switches.
Where the electric generators operate at the maximum voltage of the system, as at Garvin’s Falls and in the power-house of the Manhattan Elevated Railway, there may be said to be only one general plan of connections possible. That is, the generators must connect directly with the main bus-bars at the voltage of the system, and the feeders or transmission lines must also connect to these same bars. Of course there may be several sets of bus-bars for different circuits or classes of work, but this does not change the general plan of through connections from generators to lines. So, too, the arrangement of switches is subject to variations, as by placing two switches in series with each other in each dynamo or feeder cable, or by connecting a group of feeders through their several switches to a particular set of bus-bars and then supplying this set of bars from the generator bus-bars through a single switch.
Fig. 61.—Switchboard Wiring, Glens Falls Sub-station on Spier Falls Line.
Where the voltage of transmission is obtained by the use of step-up transformers, the connections of these transformers may be such as to require nearly all switching to be done on either the high- or low-tension circuits. The more general practice was formerly to do all switching in the generator circuits and on the low-tension side of transformers, except in the connection and disconnection of transformers and transmission lines with the high-tension bus-bars, when not in operation. Where generators operate at the maximum voltage of the system only two main groups of switches are necessary, one group connecting generators to bus-bars, and the other group connecting bus-bars to the transmission lines. As soon as step-up transformers are introduced the number of switch groups must be increased to four if the usual method of connection is followed, and there must be both a high voltage and a low voltage set of bus-bars. That is, one set of switches must connect generators with low-tension bus-bars, another group must connect low-tension bars with the primary coils of transformers, a third group joins the secondary coils of transformers with the high-tension bars, and the fourth group of switches joins the transmission lines to the high-tension bus-bars. Switches connecting the secondary coils of step-up transformers to the high-tension bus-bars, and also the transmission lines to these same bars, have often been of the simple open-air type with short knife-blade construction. These switches have been used to disconnect the secondary coils of transformers and also the transmission lines from the high-tension bus-bars when no current was flowing, and switches of the simple knife-blade construction with short breaks could of course be used for no other purpose. With switches of this sort on the high-tension side of apparatus the practice is to do all switching of line circuits on the low-tension side.
It is possible to avoid some of this multiplication of switches if each generator with its transformers is treated for switching purposes as a unit and the switching for this unit is done on the secondary or high-voltage side of the step-up transformers. The adoption of this plan, of course, implies the use of switches that are competent to break the secondary circuit of any group of transformers under overload conditions and at the maximum voltage of the system, but oil switches as now made are competent to meet this requirement. When all switching of live circuits is confined to those of high voltage there is also the incidental advantage that heavy contact parts carrying very large currents are avoided in the operating switches. Where each generator is connected directly to its own group of transformers the secondary coils of these transformers will pass through oil switches to high-tension bus-bars, and the use of low-tension bus-bars may be avoided. From these high-tension bus-bars the transmission lines will pass through oil switches, so that on this plan there are only two sets of oil switches, namely, those connecting the secondary coils of transformers to the high-tension bus-bars, and those connecting the transmission lines to the same bars. Each group of two or three transformers, according as two or three are used with each generator, should be connected to its generator through short-break, open-air knife switches for convenience in disconnecting and changing transformers that are not in operation, but these switches are not intended or required to open the circuit of the generators and primary coils when in operation.
Fig. 62.—Distributing Switchboard, Central Sub-station, Montreal.