Insulators. The third rail is supported every fifth tie on an insulator. These insulators on first construction were made of wooden blocks boiled in paraffine, but at the present time more substantial forms of insulation are being used.
One form of third-rail insulator, known as the “Gonzenbach,” has a base of cast iron resting on the tie. Over this is placed a cap of insulating material similar to that used in strain and trolley-wire insulators. Over this insulating material is another cast-iron cap upon which the third rail rests. The weight of the third rail holds it in position, and there is no clamping together of the various parts of the insulator.
Another form of third-rail insulator is made of what is called “reconstructed granite,” and another of vitrified clay. [Fig. 71] shows one of the latter.
Switches. Where the third rail is used, a contact shoe is placed on each side of both trucks of the motor car. At switches it is necessary to omit the third rail for a short distance on one side of the track, and place a short section of third rail on the other side of the track so that the current supply to the car will be uninterrupted.
At Highway Crossings. Where the third-rail system is employed on interurban surface lines, it is necessary to omit a section of it at every highway crossing. If the crossing is too wide to be bridged across by a car, the car must have sufficient momentum to drift over such crossings when it comes to them. To connect across the break in the third rail at such points, an underground cable is generally used. This cable must be thoroughly protected against leakage of moisture into the insulation where it comes to the surface for connection to the third rail.
Another form of third rail, laid several years ago on some of the lines of the New York, New Haven & Hartford Railroad, was of an inverted V-shape, and was laid midway between the track rails with its top 1 inch above them and its bottom only 1⅝ inches above the ties. It was supported on wooden blocks. This location of the third rail has never been popular, because of the poor insulation with the rail located so close to the ties between the rails.
Conductivity. The conductivity of a steel rail varies considerably. A rail of the ordinary composition used on steam railroads is too high in carbon to give the best conductivity. Such a rail has about one-tenth the conductivity of the same cross-section of copper. Steel can easily be obtained, however, which will have one-seventh the conductivity of copper, and the additional cost of obtaining such special steel is quite low, so that the majority of roads installing the third-rail system have seen fit to pay the extra cost and thereby secure a softer rail than that usually employed in track rails.
Cost. The cost of the third-rail system is less than an overhead trolley system, provided enough copper is placed in the trolley feeders to make the conductivity of the trolley system equal to that of the third-rail system. It is very seldom, however, that a trolley system is so constructed on an interurban road; and hence the trolley system, as usually constructed, is cheaper than the third-rail system, because it is not of equal conductivity to a third-rail system.
Advantages in Operation. Where very heavy cars or trains are to be operated, the third-rail system is decidedly an advantage, for two reasons. In the first place, it affords the cheaper method of conducting a given heavy volume of current; and in the second place, the contact shoes that conduct the current from the third rail to the moving car or train are built to carry a much larger volume of current than the trolley wheel, which has only a small area of contact on the trolley wire. Ordinarily there are two of these contact shoes in multiple for every motor car.
Another advantage of the third rail over the trolley is that the trolley may leave the wire at high speeds or in passing switches. On well-constructed roads, where the trolley wire is kept in good alignment and the track is smooth, there is little trouble from this source; but it is undoubtedly a convenience to be able to operate cars or trains without giving any attention to a trolley pole.