'The manufacture of playing-cards comprises many interesting processes. The cardboard employed for this purpose is formed of several thicknesses of paper pasted together; there are usually four such thicknesses; and the paper is so selected as to take paste, paint, and polish equally well. The sheets of paper are pasted with a brush, and are united by successive processes of cold-drying, hot-drying, and hydraulic pressure. Each sheet is large enough for forty cards. The outer surfaces of the outer sheets are prepared with a kind of flinty coating, which gives sharpness to the outline of the various coloured devices. Most packs of cards are now made with coloured backs. The ground-tint is laid on with a brush, and consists of dis-temper colour, or pigments mixed with warm melted size. The device impressed on this ground-tint is often very beautiful. Messrs De la Rue, the leading firm in the manufacture, employ tasteful artists, and invest a large amount of capital in the introduction of new patterns. On cards sold at moderate prices, the colours at the back are generally two—one for the ground, and one for the device; but some of the choicer specimens display several colours; and many of the designs are due to the pencil of Mr Owen Jones. The printing of the design is done on the sheets of paper, before the pasting to form cardboard. The pips or spots on the faces of playing-cards are now spades, clubs, hearts, and diamonds; but at different times, and in different countries, there have been leaves, acorns, bells, cups, swords, fruit, heads, parasols, and other objects similarly represented. In English cards the colours are red and black; Messrs De la Rue once introduced red, black, green, and blue for the four suits; but the novelty was not encouraged by card-players. The same makers have also endeavoured to supersede the clumsy devices of kings, queens, and knaves, by something more artistic; but this, too, failed commercially; for the old patterns, like the old willow-pattern dinner-plates, are still preferred—simply because the users have become accustomed to them. Until within the last few years the printing of cards was generally done by stencilling, the colour being applied through perforated devices in a stencil-plate. The colour employed for this purpose is mixed up with a kind of paste. When there is a device at the back, the outline of the device is printed from an engraved wood-block, and the rest filled in by stencilling. The stencilling of the front and back can be done either before or after the pasting of the sheets into cardboard. One great improvement in the manufacture has been the substitution of oil colour for paste or size colour; and another, the substitution of printing for stencilling. Messrs De la Rue have expended large sums of money on these novelties; for many experiments had to be made, to determine how best to employ oil colour so that the spots or pips may be equal-tinted, the outline clear and sharp, the pigment well adherent to the surface, and the drying such as to admit of polishing without stickiness. The plates for printing are engraved on copper or brass, or are produced by electrotype, or are built up with small pieces of metal or interlaced wire. The printing is done in the usual way of colour-printing, with as many plates as there are colours (usually five), and one for the outlines; it is executed on the sheets of paper, before being pasted into cardboard. When the printing, drying, and pasting are all completed, a careful polish is effected by means of brush-wheels, pasteboard wheels, heated plates, and heated rollers; in such a way that the polish on the back may differ from that on the face—since it is found that too equally polished surfaces do not slide quite so readily over each other. Formerly, every pack of cards made in England for home use paid a duty of one shilling, which duty was levied on the ace of spades.
The maker engraved a plate for twenty aces of spades; the printing was done by the government at Somerset House, and L1 was paid by the maker for every sheet of aces so printed. The law is now altered. Card sellers pay an annual license of 2s. 6d., and to each pack of cards is affixed a three-pence stamp, across which the seller must write or stamp his name, under a penalty of L5 for the omission.
The cardboard, when all the printing is finished, is cut up into cards; every card is minutely examined, and placed among the 'Moguls,' 'Harrys,' or 'Highlanders,' as they are technically called, according to the degree in which they may be faultless or slightly specked; and the cards are finally made up into packs.'(64)
(64) Chambers's Cyclopaedia.
Machinery has been called into requisition in card-playing. In 1815 a case was tried in which part of the debt claimed was for an instrument to cut cards so as to give an unfair advantage to the person using it. The alleged debtor had been most fortunate in play, winning at one time L11,000 from an officer in India. For an exactly opposite reason another machine was used in 1818 by the Bennet Street Club. It consisted of a box curiously constructed for dealing cards, and was invented by an American officer.
Another curious fact relating to cards is the duty derived from them. In the year 1775 the number of packs stamped was 167,000, amounting to between L3000 and L4000 duty. Lord North put on another sixpence. Of course, a vast number of packs were smuggled in, paying no duty, as in the case of tobacco, in all times since its fiscal regulations. In the time of Pitt, 1789, L9000 were to be raised by an additional duty of sixpence on cards and dice, consequently there must have been no less than 360,000 packs of cards and pairs of dice stamped in the year 1788, to justify the calculation—a proof that gaming in England was not on the decline. In the year 1790, the duty on cards was two shillings per pack, and on dice thirteen shillings per pair.
This duty on cards went on increasing its annual addition to the revenue, so that about the year 1820 the monthly payments of Mr Hunt alone, the card-maker of Picadilly, for the stamp-duty on cards, varied from L800 to L1000, that is, from L9600 to L12,000 per annum. In 1833 the stamp-duty on cards was 6d., and it yielded L15,922, showing a consumption of 640,000 packs per annum. Much of this, however, was sheer waste, on account of the rule of gamesters requiring a fresh pack at every game.
In the Harleian Miscellany(65) will be found a satirical poem entitled 'The Royal Gamesters; or, the Odd Cards new shuffled for a Conquering Game,' referring to the political events of the years from 1702 to 1706, and concluding with the following lines—
'Thus ends the game which Europe has in view, Which, by the stars, may happen to be true.'
(65) Vol. i. p. 177.