The smelting is effected without addition; only, in a few cases, some of the residuary matters of a former operation are added to the ore. About a ton and six-tenths of wood charcoal are burned for one ton of fine smelted tin. The only rule is, to keep the furnace always full of charcoal and ore. The revived tin is received immediately in the first basin; then run off into the second, where it is allowed to settle for some time. The scoriæ that run off into the first basin, are removed as soon as they fix. These scoriæ are divided into two classes; namely, such as still retain tin oxide, and such as hold none of the metal in that state, but only in granulations. The metallic bath is divided, by repose, into horizontal zones, of different degrees of purity; the more compound and denser matters falling naturally to the bottom of the basin. The tin which forms the superior zones, being judged to be pure enough, is transvased by ladles into the refining basin, previously heated, and under which, if it is of cast-iron, a moderate fire is applied. The tin near the bottom of the receiving basin is always laded out apart, to be again smelted; sometimes, indeed, when the furnace is turning out very impure tin, none of it is transvased into the second basin; but the whole is cast into moulds, to be again treated in the blast furnace.
In general they receive no other preparation, but the green wood ebullition, before passing into the market. Sometimes, however, the block of metal is heated till it becomes brittle, when it is lifted to a considerable height, and let fall, by which it is broken to pieces, and presents an agglomeration of elongated grains or tears; whence it is called grain tin.
On making a comparative estimate of the expense by the blowing-house process, and by the reverberatory furnace, it has been found that the former yields about 66 per cent. of tin, in smelting the stream or alluvial ore, whose absolute contents are from 75 to 78 parts of metal in the hundred. One ton of tin consumes a ton and six-tenths of wood charcoal, and suffers a loss of 15 per cent. In working with the reverberatory furnace, it is calculated that ore whose mean contents by an exact analysis are 70 per cent., yields 65 per cent. on the great scale. The average value of tin ore, as sold to the smelter, is 50 pounds sterling per ton; but it fluctuates, of course, with the market prices. In 1824, the ore of inferior quality cost 30l., while the purest sold for 60l. One ton of tin, obtained from the reverberatory furnace, cost—
| 11⁄2 tons of ore, worth | £75 | 0 | 0 |
| 13⁄4 tons of coals, at 10s. per ton | 0 | 17 | 6 |
| Wages of labour, interest on capital, &c. | 3 | 0 | 0 |
| 78 | 17 | 6 |
On comparing these results with the former, we perceive that in a blowing-house the loss of tin is 15 per cent., whereas it is only 5 in the reverberatory furnace. The expense in fuel is likewise much less relatively in the latter process; for only 13⁄4 tons of coals are consumed for one ton of tin; while a ton and six-tenths of wood charcoal are burned to obtain the same quantity of tin in the blowing-house; and it is admitted that one ton of wood charcoal is equivalent to two tons of coal, in calorific effect. Hence every thing conspires to turn the balance in favour of the reverberatory plan. The operation is also, in this way, much simpler, and may be carried on by itself. The scoriæ, besides, from the reverberatory hearth, contain less tin than those derived from the same ores treated with charcoal by the blast, as is done at Altenberg. It must be remembered, however, that the grain tin procured by the charcoal process is reckoned to be finer, and fetches a higher price; a superiority partly due to the purity of the ore reduced, and partly to the purity of the fuel.
To test the quality of tin, dissolve a certain weight of it with heat in muriatic acid; should it contain arsenic, brown-black flocks will be separated during the solution, and arseniuretted hydrogen gas will be disengaged, which, on being burned at a jet, will deposit the usual gray film of metallic arsenic upon a white saucer held a little way above the flame. Other metals present in the tin, are to be sought for, by treating the above solution with nitric acid of spec. grav. 1·16, first in the cold, and at last with heat and a small excess of acid. When the action is over, the supernatant liquid is to be decanted off the peroxidized tin, which is to be washed with very dilute nitric acid, and both liquors are to be evaporated to dissipate the acid excess. If, on the addition of water to the concentrated liquor, a white powder falls, it is a proof that the tin contains bismuth; if on adding sulphate of ammonia, a white precipitate appears, the tin contains lead; water of ammonia added to supersaturation, will occasion reddish-brown flocks, if iron is present; and on evaporating the supernatant liquid to dryness, the copper will be obtained.
The uses of tin are very numerous. Combined with copper, in different proportions, it forms bronze, and a series of other useful alloys; for an account of which see [Copper]. With iron, it forms tin-plate; with lead, it constitutes pewter, and solder of various kinds (see [Lead]). Tin-foil coated with quicksilver makes the reflecting surface of glass mirrors. (See [Glass].) Nitrate of tin affords the basis of the scarlet dye on wool, and of many bright colours to the calico-printer and the cotton-dyer. (See [Scarlet] and [Tin Mordants].) A compound of tin with gold, gives the fine crimson and purple colours to stained glass and artificial gems. (See [Purple of Cassius].) Enamel is made by fusing oxide of tin with the materials of flint glass. This oxide is also an ingredient in the white and yellow glazes of pottery-ware.
An Account of Tin coined in Cornwall and Devon, from 1817 to 1829 inclusive:—
| Years. | Blocks. | Tons. | |
|---|---|---|---|
| 1817 | 25,379 | 4,120 | |
| 1818 | 23,048 | 3,745 | 1⁄3 |
| 1819 | 18,881 | 3,065 | |
| 1820 | 17,084 | 2,773 | 1⁄2 |
| 1821 | 19,273 | 3,128 | |
| 1822 | 18,732 | 3,137 | |
| 1823 | 24,077 | 4,031 | |
| 1824 | 28,602 | 4,819 | |
| 1825 | 24,902 | 4,170 | |
| 1826 | 26,299 | 4,406 | |
| 1827 | 31,744 | 5,316 | |
| 1828 | 28,179 | 4,696 | |
| 1829 | 26,344 | 4,396 | |
| Tin imported. Duty, 50s. per cwt. | Tin exported. | |
|---|---|---|
| Cwts. | Cwts. | |
| 1827 | 2,217 | 2,938 |
| 1828 | 3,386 | 3,258 |
| 1829 | 2,674 | 2,581 |
| 1830 | 15,539 | 10,426 |
| 1831 | 8,099 | 12,226 |
| 1832 | 29,203 | 21,720 |
| 1833 | 35,124 | 39,850 |
| 1834 | 46,769 | 46,685 |
| 1835 | 17,705 | 23,796 |
| 1836 | 23,236 | 17,231 |