Between the 16 sides there are 16 intervals, which correspond to the 16 hollowings of each of the wheels. Into these intervals are adjusted, with proper precautions, 16 frames bearing the teasels which are to act upon the cloth. These are fitted in as follows:—Each has the shape of a rectangle, of a length equal to that of the drum, but their breadth only large enough to contain two thistle-heads set end to end, thus making two rows of parallel teasels throughout the entire length, (see the contour in [fig. 1214.]) A portion of the frame is represented in [fig. 1216.] The large side I, against which the tops of the teasels rest, is hollowed out into a semi-cylinder, and its opposite side is cleft throughout its whole length, to receive the tails of the teasels, which are seated and compressed in it. There are, moreover, cross-bars i, which serve to maintain the sides of the frame I, at an invariable distance, and to form short compartments for keeping the thistles compact. The ends are fortified by stronger bars k, k, with projecting bolts to fasten the frames between the ribs. The distance of the sides of the frame I, I′, ought to be such, that if a frame be laid upon the drum, in the interval of two ribs, the side I will rest upon the inclined plane of one of the ribs, and the side I′ upon the inclined plane of the other, (see [fig. 1214.]); while at the same time the bars k, of the two ends of the frame, rest upon the flat parts of the ribs themselves. This point being secured, it is obvious, that if the ends of the bars k be stopped, the frame will be made fast. But they need not be fixed in a permanent manner, because they must be frequently removed and replaced. They are fastened by the clamp, ([figs. 1217], [1218.]), which is shut at the one end, and furnished at the other with a spring, which can be opened or shut at pleasure. 2 and 4, in [fig. 1215.] (near the right end of the shaft F), shows the place of the clamp, [figs. 1217], [1218.] The bar of the right hand is first set in the clamp, by holding up its other end; the frame is then let down into the left-hand clamp.
The cloth is wound upon the lower beam Q, [fig. 1214.]; thence it passes in contact with a wooden cylinder T, turning upon an axis, and proceeds to the upper beam P, on to which it is wound: by a contrary movement, the cloth returns from the beam P to Q, over the cylinder T; and may thus go from the one to the other as many times as shall be requisite. In these successive circuits it is presented to the action of the teasels, under certain conditions. In order to be properly teasled, it must have an equal tension throughout its whole breadth during its traverse; it must be brought into more or less close contact with the drum, according to the nature of the cloth, and the stage of the operations; sometimes being a tangent to the surface, and sometimes embracing a greater or smaller portion of its contour, it must travel with a determinate speed, dependent upon the velocity of the drum, and calculated so as to produce the best result: the machine itself must make the stuff pass alternately from one winding beam to the other.
In [fig. 1215.], before the front end of the machine, there is a vertical shaft L, as high as the framework, which revolves with great facility, in the bottom step l, the middle collet l′, and top collet l′′, in the prolongation of the stretcher D. Upon this upright shaft are mounted—1. a bevel wheel L′; 2. an upper bevel pinion M, with its boss M′; 3. a lower bevel pinion N, with its boss N′. The bevel wheel L′ is keyed upon the shaft L, and communicates to it the movement of rotation which it receives from the pinion f, with which it is in geer; but the pinion f, which is mounted upon the shaft F of the drum, participates in the rotation which this shaft receives from the prime mover, by means of the fast rigger-pulley f′. The upper pinion M is independent upon the shaft L; that is to say, it may be slidden along it, up and down, without being driven by it; but it may be turned in an indirect manner by means of six curved teeth, projecting from its bottom, and which may be rendered active or not, at pleasure; these curved teeth, and their intervals, correspond to similar teeth and intervals upon the top of the boss M′, which is dependent, by feathered indentations, upon the rotation of L, though it can slide freely up and down upon it. When it is raised, therefore, it comes into geer with M. The pinion N, and its boss, have a similar mode of being thrown into and out of geer with each other. The bosses M′ and N′, ought always to be moved simultaneously, in order to throw one of them into geer, and the other out of geer. The shaft L serves to put the cloth in motion, by means of the bevel wheels P′′ and Q′′, upon the ends of the beams P, Q, which take into the pinions M and N.
The mechanism destined to stretch the cloth is placed at the other end of the machine, where the shafts of the beams P, Q, are prolonged beyond the frame, and bear at their extremities P′ and Q′, armed each with a brake. The beam P ([fig. 1214.]), turns in an opposite direction to the drum; consequently the cloth is wound upon P, and unwound from Q. If, at the same time as this is going on, the handle R′, of the brake-shaft, be turned so as to clasp the brake of the pulley Q′, and release that of the pulley P′, it is obvious that a greater or smaller resistance will be occasioned in the beam Q, and the cloth which pulls it in unwinding, will be able to make it turn only when it has acquired the requisite tension; hence it will be necessary, in order to increase or diminish the tension, to turn the handle R′ a little more or a little less in the direction which clasps the brake of the pulley Q′; and as the brake acts in a very equable manner, a very equable tension will take place all the time that the cloth takes to pass. Besides, should the diminution of the diameter of the beam Q, render the tension less efficacious in any considerable degree, the brake would need to be unclamped a very little, to restore the primitive tension.
When the cloth is to be returned from the beam P, to the beam Q, Z must be lowered, to put the shaft L out of geer above, and in geer below; then the cloth-beam Q, being driven by that vertical shaft, it will turn in the same direction as the drum, and will wind the cloth round its surface. In order that it may do so, with a suitable tension, the pulley Q′ must be left free, by clasping the brake of the pulley P′, so as to oppose an adequate resistance.
The cloth is brought into more or less close contact with the drum as follows:—There is for this purpose a wooden roller T, against which it presses in passing from the one winding beam to the other, and which may have its position changed relatively to the drum. It is obvious, for example, that in departing from the position represented in [fig. 1214.], where the cloth is nearly a tangent to the drum, if the roller T′ be raised, the cloth will cease to touch it; and if it be lowered, the cloth will, on the contrary, embrace the drum over a greater or less portion of its periphery. For it to produce these effects, the roller is borne at each end, by iron gudgeons, upon the heads of an arched rack T′′ ([fig. 1214.]), where it is held merely by pins. These racks have the same curvature as the circle of the frame, against which they are adjusted by two bolts; and by means of slits, which these bolts traverse, they may be slidden upwards or downwards, and consequently raise or depress the roller T. But to graduate the movements, and to render them equal in the two racks, there is a shaft U, supported by the uprights of the frame, and which carries, at each end, pinions U′, U′′, which work into the two racks T′, T′′: this shaft is extended in front of the frame, upon the side of the head of the machine ([fig. 1215.]), and there it carries a ratchet wheel u, and a handle u′. The workman, therefore, requires merely to lay hold of the handle, and turn it in the direction of the ratchet wheel, to raise the racks, and the roller T, which they carry; or to lift the click or catch, and turn the handle in the opposite direction, when he wishes to lower the roller, so as to apply the cloth to a larger portion of the drum.
CLOTH CROPPING.
Of machines for cropping or shearing woollen cloths, those of Lewis and Davis have been very generally used.
[Fig. 1219.] is an end view, and [fig. 1220.] is a side view, of Lewis’s machine, for shearing cloth from list to list. [Fig. 1221.] is an end view of the carriage, with the rotatory cutter detached from the frame of the machine, and upon a larger scale: a, is a cylinder of metal, on which is fixed a triangular steel wire; this wire is previously bent round the cylinder in the form of a screw, as represented at a, a, in [fig. 1219.], and, being hardened, is intended to constitute one edge of the shear or cutter.