3. The washing, properly so called.
The apparatus subservient to the first objects are sieves, running buddles, and gratings. The large sieves employed in Derbyshire for sorting the ore at the mouth of the mine, into coarse and fine pieces, is a wire gauze of iron; its meshes are square, and an inch long in each side. There is a lighter sieve of wire gauze, similar to the preceding, for washing the mud from the ore, by agitating the fragments in a tub filled with water. But in Derbyshire, instead of using this sieve, the pieces of ore are sometimes merely stirred about with a shovel, in a trough filled with water. This is called a standing buddle; a most defective plan.
The running buddle serves at once to sort and cleanse the ore. It consists of a plane surface made of slabs or planks, very slightly inclined forwards, and provided behind and on the sides with upright ledges, the back one having a notch to admit a stream of water. The ore is merely stirred about with a shovel, and exposed on the slope to the stream. For this apparatus, formerly the only one used at the mines of Alston Moor, the following has been substituted, called the grate. It is a grid, composed of square bars of iron, an inch thick, by from 24 to 32 inches long, placed horizontally, and parallelly to each other, an inch apart. There is a wooden canal above the grate, which conducts a stream of water over its middle; and an inclined plane is set beneath it, which leads to a hemispherical basin, about 24 inches inches in diameter, for collecting the metallic powder washed out of the ore.
The apparatus subservient to grinding the ore are,—
1. The bucker, or beater, formed of a cast-iron plate, 3 inches square, with a socket in its upper surface, for receiving a wooden handle. In the neighbourhood of Alston Moor, crushing cylinders have been substituted for the beating bucker; but even now, in Derbyshire, buckers are generally employed for breaking the pieces of mixed ore, called knock-stone-stuff.
At the mines of this county, the knocker’s workshop, or striking floor, is provided either with a strong stool, or a wall 3 feet high, beyond which there is a flat area 4 feet broad, and a little raised behind. On this area, bounded, except in front, by small walls, the ore to be bruised is placed. On the stool, or wall, a very hard stone slab, or cast-iron plate is laid, 7 feet long, 7 inches broad, and 11⁄2 inches thick, called a knock-stone. The workmen seated before it, break the pieces of mixed ore, called bowse in Derbyshire, with the bucker.
Crushing machines are in general use at Alston Moor, to break the mingled ores, which they perform with great economy of time and labour. They have been employed there for nearly forty years.
[Figs. 628, 629 enlarged] (149 kB)