Rake. Clinkering Spud. Scoop. Fire Shovel. Key. Auger.
Formerly, in charging retorts, the operation being comparatively very protracted, there was a considerable loss of gas, in addition to the time and extra fatigue to the men. In order to remedy these inconveniences, a method has been contrived for depositing the whole charge in the retort at once; for this purpose an iron scoop is used, this being a semi-cylinder of sheet iron, from 8 to 10 feet long and 10 or 12 inches diameter, with a cross handle at the end to assist in lifting and turning it round to empty the coals in the retort.
Shovel. Clinking Bat.
The charge of coal is placed in the scoop while it rests on the ground, having a bent rod underneath for the purpose of lifting it: one man takes hold of the cross handle, and two others lift the other end by the bent rod, and introduce it into the mouth of the retort. The scoop with its contents is then pushed forward to the further end, turned completely over, and immediately withdrawn, leaving the coal in the retort, which is raked into a layer of uniform thickness, when the lid, previously luted and ready, is placed in its position and screwed up as quickly as possible. The operation of charging a retort with the scoop does not occupy more than thirty or forty seconds, so that very little escape of gas can take place. The shovel is used for lifting the coal to the scoop, the clinking bat for breaking or removing the coke in the vault, the spud for a similar purpose.
The gas in the hydraulic main is of course very impure, having undergone no alteration since it came from the coal in the retort. It contains a quantity of tar and ammoniacal liquor in vapour, and these have to be separated from it and this can be effected by what is called condensation, the instrument used being known as a condenser. There are two or three forms of condensers in use, but a common one, which is represented in the engraving, is called the horizontal condenser, and is a rectangular box or chest formed of cast iron plates, put together with flanges, and perfectly tight joints. Its interior is provided with a series of iron trays, containing each about two inches in depth of water, and so arranged that the gas, entering at the bottom of the chest, passes in succession over the surface of the water in each tray, and traversing the whole length of trough ten or twelve times, passes off at the upper side. In the mean time a continuous stream of water enters at the top, and in its descent absorbs a portion of the ammonia, at the same time cooling and condensing the vapours in combination with the gas.
Condensers.
Horizontal condensers are sometimes composed of a series of pipes placed in a horizontal position, and immersed in water.