The same can be said of rolling, which is a very important matter in attempting to build or maintain a satisfactory earth road. If loose earth is dumped into the middle of the road and consolidated by traffic, the action of the narrow-tired wheels cuts it or rolls it into uneven ruts and ridges, which hold water, and ultimately results, if in the winter season, in a sticky, muddy surface, or if it be in dry weather, in covering the surface with several inches of dust. If, however, the surface be prepared with a road machine and properly rolled with a heavy roller, it can usually be made sufficiently firm and smooth to sustain the traffic without rutting, and resist the penetrating action of the water. Every road is made smoother, harder, and better by rolling. Such rolling should be done in damp weather, or if that is not possible, the surface should be sprinkled if the character of the soil requires such aid for its proper consolidation.
In constructing new earth roads all stumps, brush, vegetable matter, rocks, and bowlders should be removed from the surface and the resulting holes filled in with suitable material, carefully and thoroughly tamped or rolled, before the road embankment is commenced. No perishable material should be used in forming the permanent embankments. Where possible the longitudinal grade should be kept down to one foot in thirty feet, and should under no circumstances exceed one in twenty, while that from center to sides should be maintained at one foot in twenty feet.
Wherever the subgrade soil is found unsuitable it should be removed and replaced with good material rolled to a bearing, i.e., so as to be smooth and compact. The roadbed, having been brought to the required grade and crown, should be rolled several times to compact the surface. All inequalities discovered during the rolling should be leveled up and rerolled. On the prepared subgrade, the earth should be spread, harrowed if necessary, and then rolled to a bearing by passing the unballasted road roller a number of times over every portion of the surface of the section.
In level countries and with narrow roads, enough material may be excavated to raise the roadway above the subgrade in forming the side ditches by means of road machines. If not, the required earth should be obtained by widening the side excavations, or from cuttings on the line of the new roadway, or from pits close by, elevating graders and modern dumping or spreading wagons being preferably used for this purpose. When the earth is brought up to the final height, it is again harrowed, then trimmed by means of road levelers or road machines and ultimately rolled to a solid and smooth surface with road rollers gradually increased in weight by the addition of ballast.
No filling should be brought up in layers exceeding nine inches in depth. During the rolling, sprinkling should be attended to wherever the character of the soil requires such aid. The cross section of the roadway must be maintained during the last rolling stage by the addition of earth as needed. On clay soils a layer of sand, gravel, or ashes spread on the roadway will prevent the sticking of the clay to the roller. As previously explained, the finishing touches to the road surface should be given by a heavy roller.
Before the earth road is opened to traffic, deep and wide side ditches should be constructed, with a fall throughout their entire length of at least one in one hundred and twenty. They should be cleaned and left with the drain tiling connections, if any, in good working order.
Clay soils, as a rule, absorb water quite freely and soften when saturated, but water does not readily pass through them; hence they are not easily subdrained. When used alone, clay is the least desirable of all road materials, but roads constructed over clay soils may be treated with sand or small gravel, from which a comparatively hard and compact mass is formed which is nearly impervious to water. Material of this character found in the natural state, commonly known as hardpan, makes, when properly applied, a very solid and durable surface. In soil composed of a mixture of sand, gravel, and clay, all that is necessary to make a good road of its kind is to "crown" the surface, keep the ruts and hollows filled, and the ditches open and free.
Sand Clay Road in Richland County, South Carolina