2. Lay off spaces 2-1/16" apart on the cylinder while the spindle is turning in the lathe and divide each of these into four equal parts. Each one of these large spaces represents one turn of the spiral. A good proportion is slightly less than the diameter of the cylinder; thus the diameter of the cylinder equals 2¼" and the width of the space 2-1/16".
3. On the cylinder parallel to the axis draw lines A-A B-B C-C D-D. These lines should be 90° apart as shown in the top diagram (Plate [B-V--1-a’]). Line D-D is on the other side of the cylinder as shown in the top and middle diagrams.
Fig. 23.
4. Start on line A-A at point X, circle 1, and draw a line connecting it with line B-B on circle 1’. Then connect B-B on circle 1’ with C-C on circle 2 and so on until a spiral has been drawn the entire length of the cylinder. This line will form the ridge of the spiral as shown in the middle diagram.
5. Next begin on line C-C at circle 1, and draw a line connecting it with D-D on circle 1’ then to line A-A on circle 2, and so on as before. This spiral represents the center of the groove or the portion which is to be cut away. This is not shown in the diagram because more or less confusion would be caused with the line representing the ridge of the spiral.
6. Begin on line C-C at circle 1, and saw to a depth of ¾". Saw the entire length of the cylinder leaving about 1½" at the ends. Do not follow the line here, but switch off gradually and follow circles 1 and 15, so as to allow the spiral to begin and end gradually and not abruptly.
7. Rough out with a knife or chisel by cutting on both sides of the saw cut. Then use a wood rasp to finish shaping out the spiral. When properly shaped out allow the lathe to turn slowly and smooth with sandpaper by following the spiral as the lathe turns.
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Fig. 24. |
Fig. 24-a. |
Fig. 25. |