Compression. The strength necessary to cause crushing of the brick at the center of the 4½ inch face by a steel block one inch square. The compression should ordinarily be low, a suggested standard being that a brick show signs of crushing at 7500 pounds.
Size of Nodules. The average size of flint grains when the brick is carefully crushed. The scale of these sizes may be considered: Small, size of anthracite rice; large, size of anthracite pea.
Ratio of Nodules. The percentage of a given volume occupied by the flint grains. This scale may be considered: High, 90 to 100 per cent; medium, 50 to 90 per cent; low, 10 to 50 per cent.
The statement of characteristics suggested as desirable, are for arch purposes where the hardest service is met. For side wall purposes the compression and hardness limit may be raised considerably and the plastic point lowered.
Aside from the physical properties by which a fire brick is judged, it is sometimes customary to require a chemical analysis of the brick. Such an analysis is only necessary as determining the amount of total basic fluxes (K2O, Na2O, CaO, MgO and FeO). These fluxes are ordinarily combined into one expression, indicated by the symbol RO. This total becomes important only above 0.2 molecular equivalent as expressed in ceramic empirical formulae, and this limit should not be exceeded.[75]
From the nature of fire brick, their value can only be considered from a relative standpoint. Generally speaking, what are known as first-grade fire brick may be divided into three classes, suitable for various conditions of operation, as follows:
Class A. For stoker-fired furnaces where high overloads are to be expected or where other extreme conditions of service are apt to occur.
Class B. For ordinary stoker settings where there will be no excessive overloads required from the boiler or any hand-fired furnaces where the rates of driving will be high for such practice.
Class C. For ordinary hand-fired settings where the presumption is that the boilers will not be overloaded except at rare intervals and for short periods only.