The introduction of steel in locomotive-construction was a distinguishing feature of the period. Steel tires were first used in the works in 1863, on some engines for the Don Pedro II. Railway of South America. Their general adoption on American railroads followed slowly. No tires of this material were then made in this country, and it was objected to their use that, as it took from sixty to ninety days to import them, an engine, in case of a breakage of one of its tires, might be laid up useless for several months. To obviate this objection, M. W. Baldwin & Co. imported five hundred steel tires, most of which were kept in stock, from which to fill orders.
Steel fire-boxes were first built for some engines for the Pennsylvania Railroad Company in 1861. English steel, of a high temper, was used, and at the first attempt the fire-boxes cracked in fitting them in the boilers, and it became necessary to take them out and substitute copper. American homogeneous cast-steel was then tried on engines 231 and 232, completed for the Pennsylvania Railroad in January, 1862, and it was found to work successfully. The fire-boxes of nearly all engines thereafter built for that road were of this material, and in 1866 its use for the purpose became general. It may be added that while all steel sheets for fire-boxes or boilers are required to be thoroughly annealed before delivery, those which are flanged or worked in the process of boiler-construction are a second time annealed before riveting.
Another feature of construction, gradually adopted, was the placing of the cylinders horizontally. This was first done in the case of an outside-connected engine, the "Ocmulgee," which was sent to the Southwestern Railroad Company of Georgia in January, 1858. This engine had a square smoke-box, and the cylinders were bolted horizontally to its sides. The plan of casting the cylinder and half-saddle in one piece and fitting it to the round smoke-box was introduced by Mr. Baldwin, and grew naturally out of his original method of construction. Mr. Baldwin was the first American builder to use an outside cylinder, and he made it for his early engines with a circular flange cast to it, by which it could be bolted to the boiler. The cylinders were gradually brought lower, and at a less angle, and the flanges prolonged and enlarged. In 1852, three six-wheels-connected engines, for the Mine Hill Railroad Company, were built with the cylinder flanges brought around under the smoke-box until they nearly met, the space between them being filled with a spark-box. This was practically equivalent to making the cylinder and half-saddle in one casting. Subsequently, on other engines on which the spark-box was not used, the half-saddles were cast so as almost to meet under the smoke-box, and, after the cylinders were adjusted in position, wedges were fitted in the interstices and the saddles bolted together. It was finally discovered that the faces of the two half-saddles might be planed and finished so that they could be bolted together and bring the cylinders accurately in position, thus avoiding the troublesome and tedious job of adjusting them by chipping and fitting to the boiler and frames. With this method of construction, the cylinders were placed at a less and less angle, until at length the truck-wheels were spread sufficiently, on all new or modified classes of locomotives in the Baldwin list, to admit of the cylinders being hung horizontally, as is the present almost universal American practice. By the year 1865, horizontal cylinders were made in all cases where the patterns would allow it. The advantages of this arrangement are manifestly in the interest of simplicity and economy, as the cylinders are thus rights or lefts, indiscriminately, and a single pattern answers for either side.
A distinguishing feature in the method of construction which characterizes these Works, is the extensive use of a system of standard gauges and templets, to which all work admitting of this process is required to be made. The importance of this arrangement, in securing absolute uniformity of essential parts in all engines of the same class, is manifest, and with the increased production since 1861 it became a necessity as well as a decided advantage. It has already been noted that as early as 1839 Mr. Baldwin felt the importance of making all like parts of similar engines absolutely uniform and interchangeable. It was not attempted to accomplish this object, however, by means of a complete system of standard gauges, until many years later. In 1861 a beginning was made of organizing all the departments of manufacture upon this basis, and from it has since grown an elaborate and perfected system, embracing all the essential details of construction. An independent department of the Works, having a separate foreman and an adequate force of skilled workmen, with special tools adapted to the purpose, is organized as the Department of Standard Gauges. A system of standard gauges and templets for every description of work to be done, is made and kept by this department. The original templets are kept as "standards," and are never used on the work itself, but from them exact duplicates are made, which are issued to the foremen of the various departments, and to which all work is required to conform. The working gauges are compared with the standards at regular intervals, and absolute uniformity is thus maintained. The system is carried into every possible important detail. Frames are planed and slotted to gauges, and drilled to steel bushed templets. Cylinders are bored and planed, and steam-ports, with valves and steam-chests, finished and fitted, to gauges. Tires are bored, centres turned, axles finished, and crossheads, guides, guide-bearers, pistons, connecting- and parallel-rods planed, slotted, or finished, by the same method. Every bolt about the engine is made to a gauge, and every hole drilled and reamed to a templet. The result of the system is an absolute uniformity and interchangeableness of parts in engines of the same class, insuring to the purchaser the minimum cost of repairs, and rendering possible, by the application of this method, the large production which these Works have accomplished.
Thus had been developed and perfected the various essential details of existing locomotive practice, when Mr. Baldwin died, September 7, 1866. He had been permitted, in a life of unusual activity and energy, to witness the rise and wonderful increase of a material interest which had become the distinguishing feature of the century. He had done much, by his own mechanical skill and inventive genius, to contribute to the development of that interest. His name was as "familiar as household words" wherever on the American continent the locomotive had penetrated. An ordinary ambition might well have been satisfied with this achievement. But Mr. Baldwin's claim to the remembrance of his fellow-men rests not alone on the results of his mechanical labors. A merely technical history, such as this, is not the place to do justice to his memory as a man, as a Christian, and as a philanthropist; yet the record would be manifestly imperfect, and would fail properly to reflect the sentiments of his business associates who so long knew him in all relations of life, were no reference made to his many virtues and noble traits of character. Mr. Baldwin was a man of sterling integrity and singular conscientiousness. To do right, absolutely and unreservedly, in all his relations with men, was an instinctive rule of his nature. His heroic struggle to meet every dollar of his liabilities, principal and interest, after his failure, consequent upon the general financial crash in 1837, constitutes a chapter of personal self-denial and determined effort which is seldom paralleled in the annals of commercial experience. When most men would have felt that an equitable compromise with creditors was all that could be demanded in view of the general financial embarrassment, Mr. Baldwin insisted upon paying all claims in full, and succeeded in doing so only after nearly five years of unremitting industry, close economy, and absolute personal sacrifices. As a philanthropist and a sincere and earnest Christian, zealous in every good work, his memory is cherished by many to whom his contributions to locomotive improvement are comparatively unknown. From the earliest years of his business life the practice of systematic benevolence was made a duty and a pleasure. His liberality constantly increased with his means. Indeed, he would unhesitatingly give his notes, in large sums, for charitable purposes, when money was absolutely wanted to carry on his business. Apart from the thousands which he expended in private charities, and of which, of course, little can be known, Philadelphia contains many monuments of his munificence. Early taking a deep interest in all Christian effort, his contributions to missionary enterprise and church extension were on the grandest scale, and grew with increasing wealth. Numerous church edifices in this city, of the denomination to which he belonged, owe their existence largely to his liberality, and two at least were projected and built by him entirely at his own cost. In his mental character, Mr. Baldwin was a man of remarkable firmness of purpose. This trait was strongly shown during his mechanical career, in the persistency with which he would work at a new improvement or resist an innovation. If he was led sometimes to assume an attitude of antagonism to features of locomotive-construction which after-experience showed to be valuable,—and a desire for historical accuracy has required the mention, in previous pages, of several instances of this kind,—it is at least certain that his opposition was based upon a conscientious belief in the mechanical impolicy of the proposed changes.
After the death of Mr. Baldwin, the business was reorganized, in 1867, under the title of "The Baldwin Locomotive Works," M. Baird & Co., Proprietors. Messrs. George Burnham and Charles T. Parry, who had been connected with the establishment from an early period, the former in charge of the finances, and the latter as General Superintendent, were associated with Mr. Baird in the copartnership. Three years later, Messrs. Edward H. Williams, William P. Henszey, and Edward Longstreth became members of the firm. Mr. Williams had been connected with railway management on various lines since 1850. Mr. Henszey had been Mechanical Engineer, and Mr. Longstreth the General Superintendent of the Works for several years previously.
The production of the Baldwin Locomotive Works from 1866 to 1871, both years inclusive, has been as follows:
| 1866, one hundred and eighteen | locomotives. |
| 1867, one hundred and twenty-seven | " |
| 1868, one hundred and twenty-four | " |
| 1869, two hundred and thirty-five | " |
| 1870, two hundred and eighty | " |
| 1871, three hundred and thirty-one | " |
In July, 1866, the engine "Consolidation" was built for the Lehigh Valley Railroad, on the plan and specification furnished by Mr. Alexander Mitchell, Master Mechanic of the Mahanoy Division of that railroad. This engine was intended for working the Mahanoy plane, which rises at the rate of one hundred and thirty-three feet per mile. The "Consolidation" had cylinders twenty by twenty-four, four pairs of drivers connected, forty-eight inches in diameter, and a Bissell pony-truck in front, equalized with the front drivers. The weight of the engine, in working order, was ninety thousand pounds, of which all but about ten thousand pounds was on the drivers. This engine has constituted the first of a class to which it has given its name, and over thirty "Consolidation" engines have since been constructed.
A class of engines known as "Moguls," with three pairs of drivers connected and a swing pony-truck in front equalized with the front drivers, took its rise in the practice of this establishment from the "E. A. Douglas," built for the Thomas Iron Company in 1867. These engines are fully illustrated in the Catalogue. Several sizes of "Moguls" have been built, but principally with cylinders sixteen, seventeen, and eighteen inches in diameter, respectively, and twenty-two or twenty-four inches stroke, and with drivers from forty-four to fifty-seven inches in diameter. This plan of engine has rapidly grown in favor for freight service on heavy grades or where maximum loads are to be moved, and has been adopted by several leading lines. Utilizing, as it does, nearly the entire weight of the engine for adhesion, the main and back pairs of drivers being equalized together, as also the front drivers and the pony-wheels, and the construction of the engine with swing-truck and one pair of drivers without flanges allowing it to pass short curves without difficulty, the "Mogul" is generally accepted as a type of engine especially adapted to the economical working of heavy freight traffic.