Until we went to war with Germany our Army had known only the cartridge firing the hard-jacketed lead bullet. But we entered a conflict in which several novel sorts of small-arms projectiles were in familiar use; and it became necessary for us to take up the manufacture of these strange missiles at once. These included such special types as tracer bullets to indicate the path of fire in the air, incendiary bullets for setting on fire observation balloons, hostile planes, and dirigible airships, and, finally, armor-piercing bullets for use against armor plate with which airplanes and tanks are equipped. We had developed none of these in this country before the war, except that in the Frankford Arsenal our designers had done some little experimental work with armor-piercing ammunition, in fact carrying it to the point of an efficient design.
One of the first acts of the Ordnance Department was to send an officer to visit the ammunition factories of France and England to study the methods of manufacturing these special types of bullets. These friendly nations willingly gave us full information at first hand with respect to this complicated manufacture, which we were thus enabled to begin in September, 1917. Special machinery was required for loading the tracer bullet and also for producing the incendiary projectile. We adopted British practice for both of these. We ourselves were well equipped to begin the production of armor-piercing bullets, for which we had previously solved the problems of design; yet the production of metals to be used in this missile required some further experimental work. By February, 1918, however, our production of armor-piercing bullets was well under way and by the time the war came to an end we had produced nearly 5,000,000 of them.
The tracer bullet which we manufactured contained a mixture of barium peroxide and magnesium and in flight burned with the intensity of a calcium light. These bullets were principally used by machine gunners of aircraft, since in the air it is impossible to tell where machine-gun projectiles are going unless there is some device enabling the gunner to see the trajectory of the bullets. This is done by inserting tracer bullets at intervals in the belts of cartridges fed into the machine gun. The common conception of a tracer bullet is one that leaves a trace of smoke in its flight; whereas the truth is that our tracer and the British tracer were practically smokeless, the gunner observing the direction of aim by following the bright lights of the tracer bullets with his eye. These lights were plainly visible in the brightest sunlight. Although the slight quantity of the flaming mixture burned but a few seconds, it was sufficient to trace the flight for 500 yards or more from the muzzle of the machine gun.
The tracer bullet consisted of a cupronickel shell, the nose of which contained a leaden core to balance the bullet properly. The rear chamber of the bullet held a cup containing the mixture of barium peroxide and magnesium. The rear end of the bullet was left slightly open, and through this opening the mixture was ignited by the hot flame of the propelling powder discharge.
An entirely different principle was used in the construction of the incendiary bullet. This bullet was also incased in cupronickel; but the incendiary chemical, which was phosphorus, was contained in a chamber in the nose of the bullet. A serrated plug held the phosphorus in its chamber, and behind this plug was a solid plug of lead coming flush with the base of the bullet and soldered thereto. On one side of the missile was a hole drilled through the cupronickel into one of the grooves of the serrated plug. This hole was stopped by a special kind of solder. The heat of friction developed in the infinitesimal space of time while the projectile was passing through the gun barrel served the double purpose of melting out the solder from the hole and igniting the phosphorus within the chamber. Thereafter the centrifugal force of the revolving bullet whirled the burning phosphorus out through the unplugged hole. Seen in the air the fire of the phosphorus could not be discerned, but the burning chemical threw off considerable smoke, so that the eye of the gunner could follow the blue spiral to its mark. Our incendiary bullet had an effective range of 350 yards, after which distance the phosphorus was burned out.
8-MILLIMETER FRENCH CARTRIDGE, .303 BRITISH CARTRIDGE—(MACHINE GUN), 11-MILLIMETER FRENCH INCENDIARY BULLET, AND A SHOTGUN SHELL.
LEFT TO RIGHT—ARMOR PIERCING, TRACER, INCENDIARY, ORDINARY.