The Marion Steam Shovel Co. had had a large experience in producing heavy construction and road-building equipment. The concern encountered numerous difficulties at the start in translating the French drawings and in substituting the American standard materials for those specified by the French. These difficulties, combined with struggles to obtain raw materials and the equipment for the increased facilities which had to be provided at the factory, so delayed production that no mount for either the 10-inch or 12-inch guns had been delivered at the time of the armistice. The first mount of these classes—one with a 12-inch gun—reached the Aberdeen proving ground about April 1, 1919. The 10-inch project, calling for 18 mounts, was canceled soon after November 11, 1918. The work on the dozen mounts for 12-inch guns, however, had progressed so far that the Ordnance Department ordered the completion of the entire equipment.
As has been stated, the Government found in this country six 12-inch guns being made for the Republic of Chile. Their length of 50 calibers gave them a specially long range. It was decided to place the Chilean guns on a sliding mount. In a mount of this type the retrograde movement of the car along the track as and after the gun is fired takes up and absorbs the energy of fire.
The first sliding railway mount used on the allied side in the great war was of French design. But our manufacturers had so much trouble with French designs that when the project came up of mounting the Chilean guns in this fashion it was decided that it would be quicker to design our own mount. Consequently the French design was taken in hand by our ordnance engineers and redesigned to conform to American practice, with the inclusion in the design of all original ideas developed by the Ordnance Department in its creative work during the war period up to that time. The manufacturers who looked at the French design of the sliding railway mount estimated that it would take from 12 to 18 months before the unit could be duplicated in this country and first deliveries made. They looked at the American design and estimated that they could build it in 3 months.
It was decided to build three mounts of this character and thus have a reserve of one gun for each mount to serve as replacement when the original guns were worn out. Contracts were placed in the early summer of 1918, and all three mounts were delivered before the armistice was signed, the first mount being completed within 85 days after the order was placed. For these mounts the American Bridge Co. furnished the main girders or side pieces, the Baldwin Locomotive Co. built the railway trucks, and the Morgan Engineering Co. manufactured the many other parts and assembled the complete units. The speed in manufacture was made possible by the fact that the plant engineers of the three companies helped the ordnance officers in designing the details. With such intimate cooperation, the concerns were able to begin the manufacture of component parts while the drawings were being made.
All three weapons with their entire equipment, including supplies, spare parts, ammunition cars, and the whole trains that make up such units, were ready for shipment to France in November, 1918. Each mount as it stands to-day is 105 feet long and weighs 600,000 pounds. The load of the gun and the peak load put on the carriage when the gun is fired are so great that it requires four trucks of 8 wheels each, 32 car wheels in all, to distribute the load safely over ordinary standard-gauge track.
THE 12-INCH MORTARS.
In years past the Ordnance Department had procured a large number of 12-inch mortars for use at seacoast defenses. These great weapons are 10 calibers in length, or 10 feet in linear measurement, the diameter of the barrel being just an even foot. Of the number stationed at the coastal forts and in reserve it was decided that 150 could be safely withdrawn and prepared for use against Germany. When Gen. Pershing was informed of the proposal, he asked that 40 of these weapons mounted on railway cars should be delivered to the American Expeditionary Forces for use in the planned campaign of 1919. In order that there might be an adequate supply of them, the Ordnance Department let contracts for the mounting of 91 of these mortars on railway equipment, a project which would give the United States a formidable armament and still provide a reserve of 59 mortars to replace the service mortars on the carriages after repeated firing had worn them out.
This job proved to be one of the largest in the whole artillery program. The entire contract was let to the Morgan Engineering Co., of Alliance, Ohio. In order to handle the contract, a special ordnance plant, costing $1,700,000 for the building alone, had to be constructed at the company's works at Alliance. The work was so highly specialized that machine tools designed for the particular purpose had to be produced. The Government itself bought these tools at a cost of $1,800,000. Although work on this plant was not started until December 10, 1917, and although thereafter followed weeks and weeks of the severest winter weather known in recent years, with all the delays in the deliveries of materials which such weather conditions bring about, the plant was entirely complete on June 1, 1918, not only, but the work of producing the mounts had started in it long before that, some machines getting to work as early as April.
The gun car used for mounting the mortar carriage was of the same design as that for the 7-inch and 8-inch guns, except that each truck had six wheels. The carriage built upon this car was of the barbette type, and it allowed the gun to be pointed upward to an angle as high as 65° and provided complete traverse, so that the mortar could be fired in any direction from the car. A hydropneumatic system for absorbing the recoil of the mortar after firing was adopted. This recuperator in itself was a difficult problem for the manufacturer to solve, being the first hydropneumatic recuperator of the size ever built in this country.