Land Tunnels.
General.
The following is a brief account of the main features of the "Land Tunnel" work, by which is meant all the part of the structure built without using tunneling shields.
The Land Tunnels consist of about 977 ft. of double tunnel on the New York side and 230 ft. on the New Jersey side, or a total of 1,207 lin. ft. of double tunnel.
The general design of the cross-section consists of a semi-circular arch, vertical side-walls and a flat invert. The tunnel is adapted for two lines of track, each being contained in its compartment or tunnel. The span of the arch is wider than is absolutely necessary to take the rolling stock, and the extra space is utilized by the provision of a sidewalk or "bench" forming by its upper surface a gangway, out of the way of traffic, for persons walking in the tunnels, and embedded in its mass are a number of vitrified earthenware ducts, for high-and low-tension electric cables. The provision of this bench enables its vertical wall to be brought much nearer to the side of the rolling stock than is usually possible, thus minimizing the effects of a derailment or other accident. Refuge niches for trackmen, and ladders to the top of the bench are provided at frequent intervals. In cases where a narrow street limits the width of the structure, as on the New York side, the two tunnels are separated by a medial wall of masonry, thus involving excavation over the entire width of both tunnels, and in such case the tunnels are spoken of as "Twin Tunnels"; where the exigencies of width are not so severe, the two tunnels are entirely distinct, and are separated by a wall of rock. This type is found on the Weehawken side. The arches are of brick, the remainder of the tunnel lining being of concrete.
New York Land Tunnels.
The work on the Land Tunnels on the Manhattan side was carried on from the shaft at 11th Avenue and 32d Street.
The plans and designs for these tunnels are shown on [Plate XXXII]. In this short length of about 977 ft. there are no less than nine different kinds of cross-section. The reason for these changes is the fact that the two lines of track are here not straight and parallel to the center line between the tunnels, but are curved, although symmetrical about this center line. The various changes of section are to enable the tunnels to be built in straight lengths, thus avoiding the disadvantages attending the use of curved forms, and at the same time minimizing the quantity of excavation, an item which accounts for from 60 to 70% of the total cost of tunnels of this type. Of course, there are corresponding and obvious disadvantages in the adoption of many short lengths of different cross-sections, and these disadvantages were well brought out in the course of the work; on the whole, however, they may be said to have justified their adoption. These New York Land Tunnels were divided into three contracts, viz.: From Station 190 + 15 (the Portal to the open work of the Terminal Station at the east side of Tenth Avenue, New York City) to Station 197 + 60, called "Section Gy-East." The next contract, called "Section Gy-West Supplementary," extended from Station 197 + 60 to Station 199 + 20, which is the east side of Eleventh Avenue. The third contract was called "Section Gy-West," and extended from Station 199 + 20 to Station 231 + 78 (the dividing line between the States of New York and New Jersey). Thus, for nearly all its length, this contract consists of shield-driven tunnel. The portion between Stations 199 + 20 and 199 + 91.5, however, was of the Land Tunnel type, and therefore will be included here. A fourth contract extended from Station 231 + 78 to the Weehawken Shaft at Station 263 + 50, and of this all but 230 ft. was of the shield-driven type, only the portion next to the Weehawken Shaft being of the Land Tunnel type.
The four contracts were let to one contractor (The O'Rourke Engineering Construction Company), and the work was carried on simultaneously in all four, so that the division into contracts had no bearing on the methods of work adopted, and these will now be described as a whole and with no further reference to the different sections.