A text-book of assaying

by C. Beringer; J. J. Beringer

This part of the work should be done promptly, so as not to unduly cool the muffle: the start requires a fairly high temperature, and is a critical part of the process. A black crust forms at once on the surface of the lead; but this ought soon to fuse and flow in greasy drops from off the face of the metal, so as to leave the latter fluid with a well-defined outline, and much brighter than the cupel. If this clearing does not take place, the buttons are said to be frozen; in which case the temperature must be raised, some pieces of charcoal put in the muffle, and the door closed. If they still do not clear, the heat must have been much too low, and it is best to reject them and repeat the assays.

When the buttons have cleared it is well to check the draught of the furnace, and to partly open the door of the muffle, so as to work at as low a temperature as is compatible with the continuation of the process.[11] Too low a temperature is indicated by the freezing of the buttons and the consequent spoiling of the assays. Experience soon enables one to judge when the heat is getting too low. A commoner error is to have the heat too high: it should be remembered that that which was high enough to clear the buttons at starting is more than sufficient to keep the process going. At the finish a higher temperature is again required: therefore the door of the muffle should be closed and the furnace urged. The finish is easily recognised. The drops of litharge which in the earlier stages flow steadily from the surface of the alloy, thin off later to a luminous film. At the end this film appears in commotion, then presents a brilliant play of colours, and, with a sudden extinction, the operation is finished. The metal again glows for an instant whilst becoming solid.

If the button is a small one the cupel is withdrawn at once and placed on that square of the cupel tray which corresponds to the position it occupied in the muffle. If, however, it is fairly large precautions must be taken to prevent spirting.

Molten silver dissolves oxygen from the air and gives it off on solidifying; the escape of the gas on sudden cooling is violent and, by throwing off particles of the metal, may cause loss. This is called "vegetation" or "spirting." The silver is apparently solid when spirting takes place; the crust breaks suddenly and some of the metal is forced out. The evil is best guarded against by slow cooling and avoiding draughts. With large buttons of silver precautions should never be omitted. One plan is to allow the cupels to cool in the muffle itself, the mouth being closed with hot charcoal. Another is to cover the cupel with another cupel previously heated to redness; in this case the silver cools between two hot cupels, and, of course, cools slowly. A third plan is to withdraw the cupel to the door of the muffle, holding it until it begins to get solid and then immediately to put it back into the hotter part of the muffle.

Silver remains after cupellation in flattened elliptical buttons, adhering but only slightly to the cupel. Its upper surface should show faint markings as if it were crystalline. The presence of platinum renders it still more crystalline, but removes the characteristic lustre and renders the metal dull and grey. Copper, if not completely removed, has a very marked effect on the appearance of the button: the metal is spread out, damping, as it were, and firmly adhering to the cupel, which latter in the neighbourhood of the metal is almost black with oxide of copper. Sometimes the silver button is globular, or even more sharply rounded on its under than on its upper surface; it is said that this is due to the presence of lead. Gold may be present even to the extent of 50 per cent. without showing any yellow colour.

The appearance of the cupel affords some useful information. The presence of cracks evidently due to shrinkage indicates a badly made cupel. If, however, they are accompanied by a peculiar unfolding of the cupel, the margin losing its distinctness, it is because of the presence of antimony. When lead is the only easily oxidisable metal present, the stained portion of cupel is yellow when cold. A greenish tint may be due to small quantities of copper or, perhaps, nickel, cobalt, or platinum. Larger quantities of copper give a greenish grey or almost black colour. A dark green and corroded cupel may be due to iron. Rings of pale-coloured scoria may be due to tin, zinc, antimony, or arsenic. When the cupel shows signs of the presence of these metals in objectionable quantity, it is well to repeat the assay and scorify so as to remove them before cupellation.

The button should be detached from the cold cupel by seizing with a pair of pliers: the under surface should be distorted by squeezing or hammering the button so as to loosen the adhering bone ash. The cleaning is easily completed by rubbing with a clean hard brush. After cleaning the buttons are best put on a tray of marked watch-glasses, and then taken to the balance and weighed. The weight of silver got needs a small correction; (1) by deducting for the amount of silver introduced by the lead or oxide of lead used in the assay;[12] and (2) by adding for the cupellation loss.

Loss in Cupellation.—During the whole process of cupelling a silver lead alloy a more or less abundant fume may be observed rising from the cupel. This furnishes an evident loss of lead and a possible loss of silver; for although silver at the temperature of cupellation gives off no appreciable vapour, it is known that such fume formed on a large scale contains silver. It is, however, difficult to believe that the small amount of lead vapourised carries with it a weighable amount of silver. That it does not do so in the ordinary way of working is shown by the fact that a button of silver equal in weight to the silver lost in cupelling may be got by smelting the cupel and cupelling the resulting button of lead. The loss of silver by volatilisation is altogether inconsiderable, unless the temperature at which the operation is performed is much too high.

Another possible source of loss is the infiltration of small particles of alloy into the cupel. The cupel is necessarily porous, and particles of metal may perhaps drain into it, more especially if the bone ash is not in fine powder; but if this is the main source of loss it is hard to see why, in cupelling equal weights of silver and gold, the loss is not equal in each case. It is not easy to believe that the mere filtration of the fused alloy will effect such a change in the proportion of the metals as that which actually occurs. For example: a cupel on which an alloy consisting of 0.80 gram of silver, 0.47 gram of gold, and 25 grams of lead had been cupelled, was found to contain 7-1/2 milligrams of silver, and rather less than half a milligram of gold. Assuming, for the sake of argument, that the gold present had filtered into the cupel in the form of small drops of alloy, it would have been accompanied by less than a milligram of silver, and the presence of the extra 6 or 7 milligrams of silver must have been due to a different cause. There can, thus, be little doubt that the cause of the greater part of the "cupellation loss" is a chemical one and cannot be counteracted by a mechanical contrivance.[13] In cupellation, then, there is a loss, apart from imperfect working, inherent in the process itself; and as the amount of this loss varies under different conditions, it is necessary to study it somewhat in detail.