A text-book of assaying

by C. Beringer; J. J. Beringer

In some cases the fusion of the ore may be replaced by a treatment with solution of cyanide of potassium and the gold recovered from the solution in the way just described. For this purpose the ore should be in not too fine powder, otherwise there will be great difficulty in filtering; a sand which will pass a 30 sieve and having no large proportion of very fine stuff will do. Not less than 200 grams should be taken; and as an extraction apparatus a bell jar capable of holding half as much again may be used. Such a jar may be extemporised by cutting off the bottom of a bottle by leading a crack around it with a red hot poker; or a lamp chimney will serve the purpose. The smaller mouth of the jar is closed by a perforated cork provided with a clipped tube after the manner of a burette (see fig. 44d). In the jar, just over the cork, put a plug of loose asbestos or glass wool, or a piece of sponge to act as a filter; a layer of broken glass, coarse at the bottom and fine at the top, will serve the same purpose. On this, place the charge of ore to be extracted. Prepare a solution of cyanide of potassium in water, with 5 or 10 grams of the salt to the litre. It may be that the whole point of the assay depends on the solution being of a definite strength; as, for example, where the relative efficiency of solutions of different strengths is being determined, when it will be best to estimate the quantity of cyanide of potassium in the dilute solution by the method given at the end of this article (page 160). Pour the cyanide solution on to the ore, letting the first portions to come through run into the beaker, but as soon as the ore is thoroughly wetted close the clip and allow to stand for several hours. Then, opening the clip, run through more cyanide solution and then water, so as to wash the gold-carrying liquor thoroughly into the beaker. It is no matter if the liquor is a little bit turbid; transfer it to a lead dish, evaporate, scorify, and cupel in the usual fashion.

The assay of gold-zinc slimes, which is the precipitate formed by zinc acting on cyanide solutions of gold, may be made by wrapping 2 or 3 grams in 40 grams of sheet lead and scorifying, cupelling, &c. The amount of impurity in the stuff varies greatly; it is usually calcined and mixed thoroughly with soda 40 per cent., borax 30 per cent., and sand 10 per cent., and melted in graphite pots. The buttons of bullion obtained are afterwards remelted with borax and run into bars, the fineness of which varies from 600 to 830 thousandths. The bars are sampled by chipping off diagonally opposite corners: or better, by drilling, the drillings being freed from pieces of steel with the help of a magnet.

Cupellation.[23]—The cupellation of lead for gold differs very little from that of lead carrying silver. When the gold is accompanied by a larger proportion of silver, and both have to be determined, the cupellation must be conducted exactly as in a silver assay, the usual precautions being taken to moderate the temperature so as to lessen the cupellation loss and to promote a slow and undisturbed solidification in order to avoid spirting. If, however, the gold predominates the finish should be effected at a higher heat, as the melting-point of gold is 100° higher than that of silver. The bad effect of a higher temperature in increasing the cupellation loss need hardly be considered in the case of such small buttons of gold as are obtained in assaying gold ores, as any loss there may be is hardly appreciable by the balance. With larger quantities of gold, however (as in assaying gold bullion), this loss becomes important; and it is therefore necessary to very carefully regulate the temperature of the muffle so as to minimise the loss.

The cupels are made of well-burnt bone-ash, of the fineness of coarse wheat flour, moistened with one-twelfth its weight of water and compressed into shape in suitable moulds. The moulds sold for this purpose are often of unsuitable shape. Since lead has a specific gravity of over 11, a cup to hold from 15 to 25 grams of molten lead need not have a capacity of more than about 2 c.c. A hollow about 1 inch across and 1/4 inch deep is sufficient; and the body of the cupel to absorb this weight of lead should itself weigh from 20 to 25 grams. The button of lead in a gold assay may be twice as heavy as this. For these larger buttons a hollow 1-1/3 inch across and 1/3 inch deep will be sufficient. If these larger cupels are not at hand the larger buttons will have to be reduced in size by a scorification before cupelling. In some cases this preliminary scorification is advantageous or even necessary: this may be because the lead is hard and impure, or it may be that a very small button of gold is expected. In the latter case it is best to scorify the lead down to something less than 1 gram, and to perform the cupellation on a specially prepared small fine cupel. These small cupels are best made by grinding the unsaturated portion of a used cupel to a fine powder, and compressing the dry powder into a small Berlin crucible or scorifier; the face should be made quite smooth by pressure from a pestle. On such cupels a small speck of gold (less than .01 milligram) will be left in a good shape and easily visible; but the cupel must be withdrawn from the muffle as soon as the cupellation is finished to make sure of always getting the button in good condition. In places, such as Mints, where large numbers of bullion assays are regularly made a special form of cupel is used so that not less than six dozen assays may all be cupelled at the same time in a muffle of ordinary size. These cupels are square blocks, a little less than 2 inches across, and a little more than three quarters of an inch deep. Each block carries four hollows of about .7 inch across and .3 inch deep. A muffle, on a floor space of 6 inches by 12, would take 3 of these blocks abreast and 6 deep, and thus provide the means for 72 assays.[24]

Cupels made with wet bone-ash should be slowly dried; and if in the muffle they can be slowly brought to an orange-red heat it is all the better. Under no circumstances must the lead be placed on the cupel before the latter has been so thoroughly heated that it can no longer give off steam or gas of any kind. For this gas bubbling through the molten metal spatters it, thus spoiling one assay and throwing doubt on all the rest. Again, the risk of freezing at the start is much greater with a cupel which has not been properly heated.

The best plan is to do all the cupellations in batches. After the muffle has cooled down for the withdrawal of the last batch, and the old cupels have been taken out, the new cupels for the next batch should be put in their place. The furnace should then be stoked and made ready for the next cupellations; by the time the furnace is ready the cupels will be ready also. There should be no unnecessary handling of the cupels once they have been placed in the muffle.

The cupellation temperature for gold is an orange-red heat or perhaps a little hotter. Beginners, who are apt to overheat their furnace, should avoid a heat which can properly be called yellow. Dr. T.K. Rose[25] has determined the temperature of a muffle during the cupellation of gold-silver alloys at the Royal Mint. In one muffle the temperature ranged from 1065° to 1095° C.; the lower temperature was of course in the front of the muffle. In another it ranged from 1022° to 1062°, and here the muffle appeared to the eye "decidedly cooler than usual." The alloy left after cupelling was made up of 1 part of gold to 2-1/2 parts of silver, and was fused at 952°; hence the usual temperature of cupellation was, say, 120° or 130° above the melting-point of the residual metal. To obtain some real knowledge as to the meaning of these figures, the student should prepare pointed pieces of the following metals: silver, which melts at 945°; gold, which melts at 1035°; and an alloy, half silver, half gold, which melts at 990°. These should be placed on clean cupels in a muffle almost entirely closed; the temperature should be very slowly raised, and the appearance of the muffle when each metal begins to melt should be carefully noted. The cupelling temperature in Dr. Rose's experiment was as much above the melting-point of gold as this is above that of the silver-gold alloy. The finish of the cupellation of gold or gold-silver alloys is practically the same as with pure silver; there is the same thinning out of the litharge into a luminous film which becomes iridescent before the brightening. But the danger of spirting decreases as the proportion of gold becomes greater, and disappears when the gold is much over 30 per cent. Nevertheless it is well to let such buttons become solid undisturbed and protected from draughts in the body of the muffle. This means closing the muffle and allowing the furnace to cool down somewhat before withdrawing the cupels. Buttons solidified in this way are more malleable than when they are withdrawn promptly on the finish of the cupellation. This is important with large buttons, as in a bullion assay. On the other hand, very small buttons, especially such as have to be measured rather than weighed, should be withdrawn as soon as the luminous film has disappeared. For when this is done the button can be loosened from the cupel by merely touching it with the point of a pin, and is then safely and easily transferred to a watch glass by touching it with the head of a pin which has been moistened. It adheres to this, and if the pin is not too wet comes off at once on touching the glass, or in any case will do so on gentle warming.

Molten gold, with little or no silver, has a peculiar colour which is easy to recognise; it is more globular than a button of silver of the same size would be, and it shows less adhesion to the cupel. Just after becoming solid it glows beautifully, and this is so marked that it is a valuable help in finding the position of a button when it is more than ordinarily minute.

If the button left from cupellation is yellow it is at least half gold, and a rough guess as to the proportion of gold may be made from its yellowness; the rest of the metal is generally silver. The presence of platinum or one of the platinum group of metals makes the surface of the button dull and crystalline. The native alloy of osmium and iridium does not alloy with gold, however, but falls to the bottom of the molten metal. It shows itself in the subsequent parting as a black spot or streak on the under surface.

The buttons are removed from the cupel with a pair of pliers and then brushed to remove adherent litharge and bone-ash. Some assayers advise cleaning by dipping in warm dilute hydrochloric acid followed by washing in water and drying. The button is next weighed. When the quantity of silver obtained is not required to be known the weighing may sometimes be omitted. The next operation in either case is parting either with or without a previous inquartation.