A Catechism of the Steam Engine

by C. E. John Bourne

448. Q.--How should the piston rod be secured to the piston?

A.--The piston rod, where it fits into the piston, should have a good deal of taper; for if the taper be too small the rod will be drawn through the hole, and the piston will be split asunder. Small grooves are sometimes turned out of the piston rod above and below the cutter hole, and hemp is introduced in order to make the piston eye tight. Most piston rods are fixed to the piston by means of a gib and cutter, but in some cases the upper portion of the rod within the eye is screwed, and it is fixed into the piston by means of an indented nut. This nut is in some cases hexagonal, and in other cases the exterior forms a portion of a cone which completely fills a corresponding recess in the piston; but nuts made in this way become rusted into their seat after some time, and cannot be started again without much difficulty. Messrs. Miller, Ravenhill & Co. fix in their piston rods by means of an indented hexagonal nut, which may be started by means of an open box key. The thread of the screw is made flat upon the one side and much slanted on the other, whereby a greater strength is secured, without creating any disposition to split the nut. In side lever engines it is a judicious practice to add a nut to the top of the piston rod, in addition to the cutter for securing the piston rod to the cross head. In a good example of an engine thus provided, the piston rod is 7 in. in diameter, and the screw 5 in.; the part of the rod which fits into the cross head eye is 1 ft. 5-1/2 in. long, and tapers from 6-1/2 in. to 6- 13/16 in. diameter. This proportion of taper is a good one; if the taper be less, or if a portion of the piston rod within the cross head eye be left untapered, as is sometimes the case, it is very difficult to detach the parts from one another.

449. Q.--Which is the most beneficial construction of slide valve?

A.--The best construction of slide valve appears to be that adopted by Messrs. Penn for their larger engines, and which consists of a three ported valve, to the back of which a ring is applied of an area equal to that of exhaustion port, and which, by bearing steam tight against the back of the casing, so that a vacuum may be maintained within the ring, puts the valve in equilibrium, so that it may be moved with an inconsiderable exercise of force. The back of the valve casing is put on like a door, and its internal surface is made very true by scraping. There is a hole through the valve so as to conduct away any steam which may enter within the ring by leakage, and the ring is kept tight against the back of the casing by means of a ring situated beneath the bearing ring, provided with four lugs, through which bolts pass tapped into bosses on the back of the valve; and, by unscrewing these bolts,--which may be done by means of a box key which passes through holes in the casing closed with screwed plugs,--the lower ring is raised upwards, carrying the bearing ring before it. The rings must obviously be fitted over a boss upon the back of the valve; and between the rings, which are of brass, a gasket ring is interposed to compensate by its compressibility for any irregularity of pressure, and each of the bolts is provided with a ratchet collar to prevent it from turning back, so that the engineer, in tightening these bolts, will have no difficulty in tightening them equally, if he counts the number of clicks made by the ratchet. Where this species of valve is used, it is indispensable that large escape valves be applied to the cylinder, as a valve on this construction is unable to leave the face. In locomotive engines, the valve universally employed is the common three ported valve.

450. Q.--Might not an equilibrium valve be so constructed by the interposition of springs, as to enable it to leave the cylinder face when an internal force is applied?

A.--That can no doubt be done, and in some engines has been done. In the screw steamer Azof, the valve is of the equilibrium construction, but the plate which carries the packing on which the top ring rests, is an octagon, and fits into an octagonal recess on the back of the valve. Below each side of the octagon there is a bent flat spring, which lifts up the octagonal plate, and with it the packing ring against the back of the valve casing; and should water get into the cylinder, it escapes by lifting the valve, which is rendered possible by the compressibility of the springs. An equivalent arrangement is shown in figs. 39 and 40, where the ring is lifted by spiral springs.

451. Q.--What species of valve is that shown in figs. 39 and 40?

A.--It is an equilibrium gridiron valve; so called because it lets the steam in and out by more than one port. A A are the ordinary steam passages to the top and bottom of the cylinder; B B is the ring which rubs against the back of the valve casing, and D is the eduction passage, S S S S shows the limits of the steam space, for the steam penetrates to the central chamber S S by the sides of the valve. When the valve is opened upon the steam side, the cylinder receives steam through both ports at that end of the cylinder, and both ports at the other end of the cylinder are at the same time open to the eduction. The benefit of this species of valve is, that it gives the same opening of the valve that is given in ordinary engines, with half the amount of travel; or if three ports were made instead of two, then it would give the same area of opening that is given in common engines with one third the amount of travel. For direct acting screw engines this species of valve is now extensively used.