Geologic Features
Aluminum is the third most abundant element in the common rocks and is an important constituent of most rock minerals; but in its usual occurrence it is so closely locked up in chemical combinations that the metal cannot be extracted on a commercial scale. In the crystalline form aluminum oxide constitutes some of the most valuable gem stones. Many ordinary clays and shales contain 25 to 35 per cent alumina (Al2O3), and the perfection of a process for their utilization would make available almost unlimited aluminum supplies. The principal minerals from which aluminum is recovered today are hydrous aluminum oxides, the most prominent of which are bauxite, gibbsite, and diaspore—the aggregate of all these minerals going commercially under the name of bauxite.
Prior to the discovery of bauxite ores, cryolite, a sodium-aluminum fluoride obtained from pegmatites in Greenland, was the chief source of aluminum. It is only within about the last thirty-five years that bauxite has been used and that aluminum has become an important material of modern industry. Cryolite is used today to form a molten bath in which the bauxite is electrolytically reduced to aluminum.
Bauxite deposits in general are formed by the ordinary katamorphic processes of surface weathering, when acting on the right kind of rocks and carried to an extreme. In the weathering of ordinary rocks the bases are leached out and carried away, leaving a porous mass of clay (hydrous aluminum silicates), quartz, and iron oxide. In the weathering of rocks high in alumina, and low in iron minerals and quartz, deposits of residual clay or kaolin nearly free from iron oxide and quartz are formed. Under ordinary weathering conditions the kaolin is stable; but under favorable conditions, such as obtain in the weathered zones of tropical climates, it is broken up, the silica is taken into solution and carried away, and hydrous aluminum oxides remain as bauxite ores. This extreme type of weathering is sometimes called lateritic alteration (see pp. 172-173). Impurities of the bauxite ores are the small quantities of iron and titanium present in the original rocks, together with the kaolin which has not been broken up. The deposits usually form shallow blankets over considerable areas, with irregular lower surfaces determined by the action of surface waters—which work most effectively where joints or other conditions favor the maximum circulation and alteration. A certain degree of porosity in the original rock is also known to favor the alteration. A complete gradation from the unaltered rock through clay to the high-grade bauxite, with progressive decrease in bases and silica, concentration of alumina and iron oxide, and increase of moisture and pore space, is frequently evident (see Fig. 13). The bauxite is earthy, and usually shows a concretionary or pisolitic structure similar to that observed in residual iron ores (p. 172). Near the surface there may be an increase in silica,—probably due to a reversal of the usual conditions by a slight leaching of alumina, thus concentrating the denser masses of kaolin which have not been decomposed.
The Arkansas bauxite deposits, the most important in the United States, are surface deposits overlying nepheline-syenite, an igneous rock with a high ratio of alumina to iron content. The most valuable deposits are residual, and some parts have preserved the texture of the original rock, though with great increase in pore space; most of the ore, however, has the typical pisolitic structure. Near the surface the pisolites are sometimes loosened by weathering, yielding a gravel ore, and some of the material has been transported a short distance to form detrital ores interstratified with sands and gravels. The complete gradation from syenite to bauxite has been shown.
Fig. 13. Diagram showing gradation from syenite to bauxite in terms of volume. The columns represent a series of samples from a single locality in Arkansas. After Mead.[ToList]
In the Appalachian region of Tennessee, Alabama, and Georgia, bauxite occurs as pockets in residual clays above sedimentary rocks, chiefly above shales and dolomites. Its origin has probably been similar to that described.
The bauxite deposits of southern France occur in folded limestones, and have been ascribed by French writers to the work of ascending hot waters carrying aluminum sulphate. They present some unusual features, and evidence as to their origin is not conclusive.