Of the Identity of the Work When It is of the Same Kind, and its
Accuracy when of Different Kinds
79. Nothing is more remarkable, and yet less unexpected, than the perfect identity of things manufactured by the same tool. If the top of a circular box is to be made to fit over the lower part, it may be done in the lathe by gradually advancing the tool of the sliding-rest; the proper degree of tightness between the box and its lid being found by trial. After this adjustment, if a thousand boxes are made, no additional care is required; the tool is always carried up to the stop, and each box will be equally adapted to every lid. The same identity pervades all the arts of printing; the impressions from the same block, or the same copperplate, have a similarity which no labour could produce by hand. The minutest traces are transferred to all the impressions, and no omission can arise from the inattention or unskilfulness of the operator. The steel punch, with which the cardwadding for a fowling-piece is cut, if it once perform its office with accuracy, constantly reproduces the same exact circle.
80. The accuracy with which machinery executes its work is, perhaps, one of its most important advantages: it may, however, be contended, that a considerable portion of this advantage may be resolved into saving of time; for it generally happens, that any improvement in tools increases the quantity of work done in a given time. Without tools, that is, by the mere efforts of the human hand, there are, undoubtedly, multitudes of things which it would be impossible to make. Add to the human hand the rudest cutting instrument, and its powers are enlarged: the fabrication of many things then becomes easy, and that of others possible with great labour. Add the saw to the knife or the hatchet, and other works become possible, and a new course of difficult operations is brought into view, whilst many of the former are rendered easy. This observation is applicable even to the most perfect tools or machines. It would be possible for a very skilful workman, with files and polishing substances, to form a cylinder out of a piece of steel; but the time which this would require would be so considerable, and the number of failures would probably be so great, that for all practical purposes such a mode of producing a steel cylinder might be said to be impossible. The same process by the aid of the lathe and the sliding-rest is the everyday employment of hundreds of workmen.
81. Of all the operations of mechanical art, that of turning is the most perfect. If two surfaces are worked against each other, whatever may have been their figure at the commencement, there exists a tendency in them both to become portions of spheres. Either of them may become convex, and the other concave, with various degrees of curvature. A plane surface is the line of separation between convexity and concavity, and is most difficult to hit; it is more easy to make a good circle than to produce a straight line. A similar difficulty takes place in figuring specula for telescopes; the parabola is the surface which separates the hyperbolic from the elliptic figure, and is the most difficult to form. If a spindle, not cylindrical at its end, be pressed into a hole not circular, and kept constantly turning, there is a tendency in these two bodies so situated to become conical, or to have circular sections. If a triangular-pointed piece of iron be worked round in a circular hole the edges will gradually wear, and it will become conical. These facts, if they do not explain, at least illustrate the principles on which the excellence of work formed in the lathe depends.
Chapter 11
Of Copying
82. The two last-mentioned sources of excellence in the work produced by machinery depend on a principle which pervades a very large portion of all manufactures, and is one upon which the cheapness of the articles produced seems greatly to depend. The principle alluded to is that of copying, taken in its most extensive sense. Almost unlimited pains are, in some instances, bestowed on the original, from which a series of copies is to be produced; and the larger the number of these copies, the more care and pains can the manufacturer afford to lavish upon the original. It may thus happen, that the instrument or tool actually producing the work, shall cost five or even ten thousand times the price of each individual specimen of its power.
As the system of copying is of so much importance, and of such extensive use in the arts, it will be convenient to classify a considerable number of those processes in which it is employed. The following enumeration however is not offered as a complete list; and the explanations are restricted to the shortest possible detail which is consistent with a due regard to making the subject intelligible.
Operations of copying are effected under the following circumstances:
by printing from cavities by stamping by printing from surface by punching by casting with elongation by moulding with altered dimensions