Steel: The Diary of a Furnace Worker

by Charles R. Walker

"Dolomite," said the first-helper to me, after the "jigger" was poured.

I went to a box full of the white gravel, at the end of the mill, and yelled at Herb, the craneman. A box of dolomite is about eight feet square and three high. This one was perched on top of a dolomite pile, ten feet off the ground. I struggled up on top, and took the hooks Herb gave me from the crane,—eight-inch hooks,—and put them into the corners of the box, using both hands. Then I slid down, and the box rose and swung over my head.

Herb settled it neatly on our own little dolomite pile in front of Seven. I slipped out the front hooks, and the back ones lifted and dumped the load, with a soft swish, nearly on the low part of the old pile.

There was a little time to sit down after this—perhaps ten minutes. I smoked a Camel, which had spent the last shift in my shirt pocket. It was a melancholy Camel, and tended to twist up in my nose, but it tasted sweet. I sat on Seven's bench, and watched Fred take his rod and move aside the shutters of the peepholes, to give final looks at the furnace. She must be nearly ready. He looked back at me, and I knew that meant "test."

I grabbed tongs, lying spread out by the anvil, clamped hold of the mould, and ran with them to about ten feet from number two door of the furnace. Fred had the test-spoon lifted and shoved into the door; he moved it around in the molten steel, and brought it out full, straining his body tense to hold it level and not lose the test. I shifted the mould a little on the ground, and closed my hands as tight as I could on the tongs, so the mould wouldn't slip and turn. He poured easily and neatly, just filling the mould, and flung the spoon violently on the floor, to shake off the crusting steel on the handle.

I ran with mould and tongs to the water-trough in front of Eight, and plunged it in, the steam coming up in a small cloud. I brought it out and held it on the anvil, end-wise, with the tongs, while Nick flattened in the top slightly on both edges, to make it break easily. Nick broke the ingot in two blows, and Fred and the melter consulted over the fragments.

"All right," said Dick.

We were about to tap. I went after my flat manganese shovel, but it was gone from the locker. Some dog-gone helper has nailed it. I took out an ordinary flat shovel.

In back of the furnace Nick was already busy with a "picker," prodding away the stopping from the tap. He burned his hands once, swore, gave it up, went halfway along the platform away from the tap, returned, and went at it again. Finally, the steel escaped, with its usual roar of flame and its usual splunch as it fell into the ladle.

I stepped back, and nearly into "Shorty," who had come to help shovel manganese. "Where you get shovel?" he said, with his eyes blazing, pointing to mine.