John Fritz
These orders for four more engines of the largest size on my list were afterwards supplemented by a similar order from the Albany and Rensselaer Iron and Steel Company, making in all five, or with the one then running six from the same patterns.
The more rapid rolling was found to possess advantages beyond the merely increased output. It insured a uniform excellence in the product, which could not otherwise be attained even by the utmost care, and it effected several important economies. Mr. Jones had recently completed and put in operation a new blooming-train, then the largest in the world, for which the size of the ingots to be rolled was increased from 12 inches square to 17 inches square at the base, and the capacity of the Bessemer converters was increased in the same proportion. The output of this mill was much greater than the rail-train could dispose of, and a large pile of cold blooms had accumulated in the yard. A force of about thirty men was employed in chipping out all defects in these blooms which might cause rails to be classed as “seconds.”
After my engine had been started it was soon observed that, between the shorter time of exposure and the greater rapidity with which heat was imparted to the rails by the rolling, the original heat of the blooms was very nearly maintained to the end of the process, every defect was welded up, and a perfect rail was produced, so the chipping of the blooms was no longer necessary.
It was not a great while before the accumulation of the blooms in the yard was disposed of and the hot blooms were brought directly from the blooming-mill. These, of course, were more readily reheated, and moreover, to the surprise of the workmen, less power was required to roll them, and the rolls endured much longer without needing to be re-turned. The explanation was that the cold blooms had never been thoroughly heated in the middle. This was the beginning of maintaining the original heat of the ingot, which has since been turned to such great advantage.
CHAPTER XXVI
My Downward Progress.
I had now reached the top of my engineering career; I had devoted myself for twenty years to the development of the high-speed engine and to the study of the best means and method of its manufacture, and had introduced into it designs and workmanship of an excellence before unknown in steam-engine construction. I had solved all the theoretical problems involved in the running of high-speed engines, and, starting from Mr. Allen’s inventions of the single eccentric link and the four-opening balanced valve with the adjustable pressure-plate, and my governor, had designed every constructive feature and detail of this engine.