[20] The preparation of crystallised alumina is given on p. [65], and in Note [18 bis]. When alumina, moistened with a solution of cobalt salt, is ignited, it forms a blue mass called Thénard's salt. This coloration is taken advantage of not only in the arts, but also for distinguishing alumina from other earthy substances resembling it.
[21] The treatment of bauxite is carried on on a large scale, chiefly in order to obtain alumina from alkaline solutions, free from ferric oxide, because in dyeing it is necessary to have salts of aluminium which do not contain iron. But this end, it would seem, may also be obtained by igniting alumina containing ferric oxide in a stream of chlorine mixed with hydrocarbon vapours, as ferric chloride then volatilises. K. Bayer observed that in the treatment of bauxite with soda, about 4 molecules of sodium hydroxide pass into solution to 1 molecule of alumina, and that on agitating this solution (especially in the presence of some already precipitated aluminium hydroxide), about two-thirds of the alumina is precipitated, so that only 1 molecule of alumina to 12 molecules of sodium hydroxide remains in solution. This solution is evaporated directly, and used again. He therefore treats bauxite directly with a solution of NaHO at 170° in a closed boiler, and on cooling adds hydrated alumina to the resultant solution. The greater part of the dissolved alumina then precipitates on this hydrated alumina, and the solution is used over again. The hydroxide which separates from the alkaline solution contains Al(OH)3. All these properties bear a great resemblance to those of boric acid. It may be taken for granted that the relation between sodium hydroxide and alumina in solution varies with the mass of water.
If lime be added to a solution of alumina in alkali (sodium aluminate) calcium aluminate is precipitated, from which acids first extract the lime, leaving aluminium hydroxide, which is easily soluble in acids (Loewig). When sodium aluminate is mixed with a solution of sodium bicarbonate, a double carbonate of the alkali and aluminium is precipitated, which is easily soluble in acids.
[22] These coloured precipitates of alumina are termed lakes, and are employed in dyeing tissues and in the formation of various pigments—such as pastels, oil colours, &c. Thus, if organic colouring matters, such as logwood, madder, &c., are added to a solution of any aluminium salt, and then an alkali is added, so that alumina may be precipitated, these pigments, which are by themselves soluble in water, will come down with the precipitate. This shows that alumina is able to combine with the colouring matter, and that this compound is not decomposed by water. The dyes then become insoluble in water. If a dye be mixed with starch paste and aluminium acetate, and then, by means of engraved blocks having a design in relief, we transfer this mixture to a fabric which is then heated, the aluminium acetate will leave the hydrogel of alumina which binds the colouring matter, and water will no longer be able to wash the pigment from the material—that is, a so-called ‘fixed’ dye is obtained. In the case of dyeing a fabric a uniform tint, it is first soaked in a solution of aluminium acetate and then dried, by which means the acetic acid is driven off, while the hydrogel of alumina adheres to the fibres of the material. If the latter be then passed through a solution of a dye in water, the former will be attracted to the portions covered with alumina, and closely adhere to them. If certain parts of the material be protected by the application of an acid, such as tartaric, C4H6O6, oxalic, citric, &c. (these acids being non-volatile), the alumina will be dissolved in those parts, and the pigment will not adhere, so that after washing, a white design will be obtained on those parts which have been so protected.
In dye-works the aluminium acetate is generally obtained in solution by taking a solution of alum, and mixing it with a solution of lead acetate. In this case lead sulphate is precipitated and aluminium acetate remains in solution, together with either acetate or sulphate of potassium, according to the amount of acetate of lead first taken. The complete decomposition will be as follows: KAl(SO4)2 + 2Pb(C2H3O2)2 = KC2H3O2 + Al(C2H3O2)3 + 2PbSO4, or the less complete decomposition, 2KAl(SO4)2 + 3Pb(C2H3O2)2 = 2Al(C2H3O2)3 + K2SO4 + 3PbSO4. If the resultant solution of aluminium acetate be evaporated or further boiled, the acetic acid passes off and the hydrogel of alumina remains.
As the salt of potassium obtained in the solution passes away with the water used for washing, and the salt of lead precipitated has no practical use, this method for the preparation of aluminium acetate cannot be considered economical; it is retained in the process of dyeing mainly because both the salts employed, alum and sugar of lead, easily crystallise, and it is easy to judge of their degree of purity in this form. Indeed, it is very important to employ pure reagents in dyeing, because if impurity is present—such as a small quantity of an iron compound—the tint of the dye changes; thus madders give a red colour with alumina, but if oxide of iron be present the red changes into a violet tint. The aluminium hydroxide is soluble in alkalis, whilst ferric oxide is not. Therefore sodium aluminate—that is, the dissolved compound of alumina and caustic soda—obtained, as already described, from bauxite, is sometimes employed in dyeing. Every aluminium salt gives a solution containing sodium aluminate free from iron, when it is mixed with excess of caustic soda. This solution, when mixed with a solution of ammonium chloride, gives a precipitate of the hydrogel of alumina: Al(OH)3 + 3NaHO + 3NH4Cl = Al(OH)3 + 3NaCl + 3NH4OH. There was originally free soda, and on the addition of sal-ammoniac there is free ammonia, and this does not dissolve alumina, therefore the hydrogel of the latter is precipitated.
[23] Another direct method for the preparation of pure aluminium compounds consists in the treatment of cryolite containing aluminium fluoride together with sodium fluoride, AlNa3F6. This mineral is exported from Greenland, and is also found in the Urals. It is crushed and heated in reverberatory furnaces with lime, and the resultant mass is treated with water; sodium aluminate is then obtained in solution, and calcium fluoride in the precipitate AlNa3F6 + 3CaO = 3CaF2 + AlNa3O3.
[24] Crum first prepared a solution of basic acetate of alumina—that is, a salt containing as large as possible an excess of aluminium hydroxide with as small as possible a quantity of acetic acid. The solution must be dilute—that is, not contain more than one part of alumina per 200 of water—and if this solution be heated in a closed vessel (so that the acetic acid cannot evaporate) to the boiling point of water, for one and a half to two days, then the solution, which apparently remains unaltered, loses its original astringent taste, proper to solutions of all the salts of alumina, and has instead the purely acid taste of vinegar. The solution then no longer contains the salt, but acetic acid and the hydrosol of alumina in an uncombined state; they may be isolated from each other by evaporating the acetic acid in shallow vessels at the ordinary temperature, and with a thin layer of liquid the alumina does not separate as a precipitate. When the acid vapours cease to come off there remains a solution of the hydrosol of alumina, which is tasteless and has no action on litmus paper. When concentrated, this solution acquires a more and more gluey consistency, and when completely evaporated over a water-bath it leaves a non-crystalline glue-like hydrate, whose composition is Al2H4O5 = Al2O3,2H2O. The smallest quantity of alkalis, and of many acids and salts, will convert the hydrosol into the hydrogel of alumina—that is, convert the aluminium hydroxide from a soluble into an insoluble form, or, as it is said, cause the hydrate to coagulate or gelatinise. The smallest amount of sulphuric acid and its salts will cause the alumina to gelatinise—that is, cause the hydrogel to separate. Many such colloidal solutions are known (Vol. I. p. 98, Note [57]).
[25] In a dialyser, Vol. I. p. 63, Note [18].
[25 bis] The different states in which the hydrates of alumina occur and are prepared resemble similar varieties of the hydrates of the oxides of iron and chromium, of molybdic and tungstic acids, as well as of phosphoric and silicic acids, of many sulphides, proteid substances, &c. We shall therefore have occasion to recur to this subject in the further course of this work.