Description of the Automobile
Sometime in the early part of March, Frank convinced Markham that he could construct a new and practical engine, using only previously tried mechanical principles.[18] Drawing up new plans for this engine, he took them to Charles Marshall who began work on the patterns for the new engine castings. After the patterns had been delivered to the foundry, Frank left Springfield for a short vacation in Groton, Connecticut, where he visited with his fiancée. On May 17, 1893, several weeks after his return to Springfield, they were married.
The engine castings were undoubtedly received from the foundry prior to Frank Duryea's marriage, and the work of machining and assembling the parts went on through the spring and summer. This engine, still on the carriage in the Museum of History and Technology, is cased with a water jacket, and has bases on top to support the front and rear bearings of the starting crankshaft, and a base with port on the upper right side where the exhaust-valve housing was to be bolted. On the underside are two flanges, forming a base for seating the engine on the axle. A separate combustion chamber is cast and bolted to the head. Inside this chamber are located the igniter parts of Frank's electric ignition system. The fixed part, an insulated electrode, is screwed into the right side of the chamber and is connected with the ignition switch outside, to which one of the ignition wires is attached. A breaker arm inside is pinned to a small shaft extending through the top of the chamber. Around the breaker-arm shaft is a small coil spring (originally a spiral spring, according to the letter of Charles Duryea shown in [fig. 17]), anchored below to a thin brass finger extending toward the right side of the car, and above to a nut screwed tightly onto the shaft. This nut is also the terminal for the other ignition wire. The action of the spring keeps the breaker arm and the electrode in constant contact until the push rod on the end of the piston strikes the arm and separates the two parts. Breaking contact then produces the ignition spark. Since the mechanism would spark at the end of both the exhaust and compression strokes, the battery current is conserved by a contact strip, on the underside of the larger exhaust-valve gear, by means of which the flow of current is cut off during the greater part of the cycle.
On the left side of the combustion chamber is bolted the housing containing the tiny intake valve. A comparatively weak spring seats this valve in order that the suction created by the piston can easily pull it open. Clamped onto the valve housing is the intake pipe, enclosing the choke and carrying the carburetor on its forward side. The choke consists of two discs which block the pipe, each with four holes at the edges and one in the center. Turning one disc by means of a small handle outside, so that the four outer holes cannot coincide with those in the other disc, decreases the flow of air and causes all air to rush through the center hole, where the tiny carburetor tube passes through. The present carburetor was transferred over from the first engine. When Frank later installed the engine on the carriage he noticed the close proximity of the intake pipe to the open end of the muffler. Believing that the fumes might choke the engine, he attached a long sheet-metal tube to the intake pipe so that fresh air would be drawn in from a point farther forward on the vehicle.
Moving to the right side of the engine brings the exhaust-valve assembly into view. This valve is contained in a casting bolted over the exhaust port in the side of the cylinder, and from the casting a pipe leads to the muffler underneath. The valve is pushed open by a rod connected to a crank which is pinned to the lower end of a shaft carrying an iron gear on top. This gear is in mesh with a fiber gear, keyed to the upper end of the crankshaft, with half the number of teeth. This ratio permits the opening of the exhaust valve on every other revolution.
The crankshaft of the first engine was retained for the new engine, thus giving the two engines the same stroke of 5-⅜ inches, but the bore was increased slightly to 4⅜ inches. With this larger bore and with the engine speed increased to 500 rpm, Frank rated this engine at 4 hp.[19] A heavier flywheel, with a governor resting in the upper recess, was pressed onto the crankshaft. As the operator of the vehicle had no control over the carburetor once he climbed into the seat, this governor was necessary to maintain regular engine speed. Its function was to move a slide on the exhaust-valve unit to prevent the valve from closing. Thus the engine, with the suction broken, could not draw a charge on the next revolution. During the recent restoration of this carriage it was found that while most parts are still intact, nearly all of the governor parts are missing. A description of them must therefore be based on the recollections of Frank Duryea, along with certain evidences seen on the engine.
Figure 19.—Under side of exhaust valve mechanism showing electrical contacts that give spark only on every other revolution.
Just on top of the flywheel, and surrounding the crankshaft, rest two rings, 3⅞ inches in diameter. Into the opposing surfaces of these rings are cut a series of small inclined planes, appertinent to each other. On the outer circumference of the upper ring two pins pass through a pair of lugs mounted in the flywheel, causing the ring to rotate with the flywheel, yet permitting vertical movement. Underneath, the other ring is allowed to turn slightly when, by means of two connecting links, the arms of the governor push against them. These two arms, each constructed like a right angle and pivoted at the apex, are arranged directly opposite each other far out in the flywheel recess. As a weight on one angle of the arm presses outward by centrifugal force against a spring, the other angle presses inward against the connecting link mentioned above. The turning of the lower set of inclined planes against the fixed set above raises the upper ring and the fork resting on it. The upward movement of this fork, which is a continuation of an arm pivoted to a bracket midway between the crankshaft and the slide carrying the exhaust valve stop, causes the other end of the arm to drop, pulling the slide down with it. In this manner the closing of the exhaust valve is blocked, preventing the intake of the next charge, and therefore the engine misses one or more explosions until it slows to its normal speed.