Fig. 41.—Transverse Section through Modern Blast Furnace,
showing Arrangements of Boshed Lower Jackets, Upper Jackets
and Plates, Stays and Supports, etc.
Fig. 42.—Interior of Anaconda Blast Furnace,
showing Jacketing, Tuyere Holes, and Bridge.
Water-Jackets.—The usual height of the modern furnace, as reckoned from tap-hole to charge floor, is roughly from 14 or 16 feet up to 20 feet, water-jacketed all the way. The sides and ends of the furnace are constructed of sectionised water-jackets arranged horizontally in tiers and vertically in panels. There are usually two, occasionally three, tiers, suitably stayed and supported. The practice as regards the shape and arrangement of the jackets varies greatly. It was formerly not uncommon to work with three tiers of jackets for the sides; of these the lower tier extended only from the sole-plate to the level of the slag-notch, forming practically the crucible jackets, the height varying from 2 feet 6 inches to 4 feet. These were most used when the discharge to the settler was situated at the side wall of the furnace. Above these jackets was situated the second tier through which the tuyeres passed; these build up the boshes of the furnace, and are termed the “bosh” or “tuyere” jackets. In most modern furnaces these two tiers of lower jackets are replaced by one set of panels of from 7 to 10 feet in height, the jackets being given a slight slope towards each other at the bottom, so as to form a very small bosh angle; the contraction is about 8 inches. This improvement does away with a good deal of the jointing otherwise necessary near the hottest parts of the furnace, and thus lessens the danger of leakage at these points. The water-cooled breast-plate containing the opening for the escape of the products is now put in position as a separate piece, well secured to the rest of the jacketing (Fig. 39). Above the lower tier of jackets is placed the upper series, often from 7 to 9 feet in height, which carries the walls of the furnace up to within a few feet of the charging platform. These jackets are parallel, and no bosh is given ([see Fig. 41]).
The end jackets are usually built in two tiers only, the upper, 7 feet to 7 feet 6 inches, as a rule, and the lower, 8 feet to 9 feet 6 inches, according to circumstances; in the smaller furnaces the end wall may sometimes consist of a single jacket only. They are vertical, no end bosh being allowed. The end jackets are each single panels, whilst the side walls are built up in panel sections, the width of which vary, but are often 7 feet to 7 feet 6 inches wide, the panels being bolted or clamped together and strongly stayed.